METALS AND METAL MATRIX COMPOSITES |
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Periodic Layered Structure Coating Formed In-situ and Its Corrosion Morphology in NaCl Solution |
ZHANG Xianman*, LI Xingtao, JI Kunpeng, CHEN Zaiyu, LUO Hongfeng
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School of Mechanical and Electrical Engineering, Hainan University, Haikou 570228, China |
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Abstract Metals corrode easily in marine environments containing chloride ions, thus causing considerable economic losses. A novel Fe-Cr-B cast steel was prepared, and the periodic layered structures (PLSs) coating was formed in-situ by hot-dip aluminizing and thermal diffusion treatment of the Fe-Cr-B cast steel. The microstructure and corrosion behavior of the coating in a 3.5wt% NaCl solution were studied using SEM and EPMA. The results showed that the cast steel microstructure was mainly composed of coarse primary (Cr, Fe)2B and α-Fe. During hot-dip aluminizing, the PLSs composed of FeAl3and Cr-Al-B phase formed at the (Cr, Fe)2B/Al interface. While, FeAl3 formed at the α-Fe/Al interface. The thermal diffusion treatment thickened the reaction layer, in which the PLSs were formed in large quantities. Compared with FeAl3, the PLSs in the coating acted as the anode in the corrosion process and exhibited corrosion anisotropy. This study demonstrates that the Cr-Al-B phase in PLSs can significantly block chloride ion corrosion, so that the PLSs improve the chloride-ion corrosion resistance of the coating by prolonging the corrosion path.
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Published: 25 June 2024
Online: 2024-07-17
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Fund:Natural Science Foundation of Hainan Province (420RC522, 521RC503, 517076) and the National Natural Science Foundation of China (42066003, 51701053). |
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