METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
CP-FE Modelling of Localized Plastic Deformation in the Asynchronous Cold Rolling of a Copper Oligocrystal |
CHEN Shoudong1,2,3,*, LU Rihuan4, SUN Jian1,3, LI Jie1,3
|
1 School of Mechanical Engineering, Tongling University, Tongling 244061, Anhui, China 2 State Key Laboratory of Rolling and Automation, Northeastern University, Shenyang 110819, China 3 Key Laboratory of Construction Hydraulic Robots of Anhui Higher Education Institutes, Tongling University, Tongling 244061, Anhui, China 4 National Engineering Research Center for Equipment and Technology of Cold Rolled Strip, Yanshan University, Qinhuangdao 066004, Hebei, China |
|
|
Abstract A micro-asynchronous mill with tension-compression-shear function was used to carry out the rolling experiment of thin strip with oligocrystal copper. Based on the theory of crystal plasticity, a crystal plastic finite element model (CPFEM) was established for the rolling deformation of thin strip of oligocrystal copper under composite forming conditions. Five orientation sets for each model and 1 to 5 grains in the thickness direction were incorporated into an oligocrystal microstructure generated by grain growth and texture distribution model. The accuracy of the developed CPFEM model is verified by the fact that the simulated roll force agree well with the experimental results. Results show that the CPFE model can quantitatively predict the slip activation, slip localization and grain-by-grain comparison of slip under compound rolling. In the thin oligocrystal with 1or 2 grains in the thickness direction, the slip is markedly heterogeneous and localization depending on grain morphology and crystallographic orientation, formation intense slip bands running at 45° with respect to the rolling direction and located along grain boundary and intra-grain. However, opposite grain orientation and morphology effects in the thick oligocrystal with 4 or 5 grains in the thickness direction. This model can accurately determine the mechanism of slip deformation and evolution of oligocrystal structures with similar grain size and thickness.
|
Published: 25 July 2023
Online: 2023-07-24
|
|
Fund:National Natural Science Foundation of China (51804219, 52005432,52204401), the Provincial Natural Science Foundation of Anhui Province (1808085QE161), the Provincial Key Research and Development Project of Anhui Province (202004a05020011), the Excellent Young Talent Program in University of Anhui Province (gxyq2022093), the Excellent Youth Research Project in University of Anhui Province (2022AH030153), and the Key Cultivation Project of Tongling University (2020tlxyxs33). |
|
|
1 Chen J Q, Wang X G, Gao H T, et al. Surface and Coatings Technology, 2021, 410, 126881. 2 Yang H F, Xiong F, Wang Y, et al. International Journal of Machine Tools and Manufacture, 2020, 152, 103542. 3 Cui S Q, Zhai P B, Yang W W, et al. Small, 2020, 16(5), 1905620. 4 Xiao Z E, Chen J, Liu J, et al. Journal of Power Sources, 2019, 438, 226973. 5 Wang C J, Liu Y, Wan S X, et al. Journal of Wuhan University of Technology (Materials Science), 2019, 34(2), 404. 6 Liu Y, Wang C J, Han H B, et al. The International Journal of Advanced Manufacturing Technology, 2017, 93, 2243. 7 Zhang Q, Zhang T T, Dai M Q, et al. The International Journal of Advanced Manufacturing Technology, 2016, 85, 2265. 8 Chen J Q, Hu X L, Liu X H. Materials, 2019, 12(14), 2319. 9 Chen J Q, Yang L Q, Hu X L, et al. IOP Conference Series Materials Science and Engineering, 2020, 892(1), 012001. 10 Chen S D, Liu X H, Liu L Z. International Journal of Mechanical Sciences, 2015, 100, 226. 11 Guan Y J, Chen B, Zou J W, et al. International Journal of Plasticity, 2017, 88, 70. 12 Lim H J, Bong H J, Chen S R, et al. Materials Science and Engineering A, 2018, 730, 50. 13 Pham C H, Thuillier S, Manach P Y. Materials Science and Engineering A, 2016, 678, 377. 14 Guo X Q, Wu P D, Wang H, et al. International Journal of Solids and Structures, 2016, 90, 12. 15 Chandra S, Samal M K, Chavan V M, et al. International Journal of Plasticity, 2018, 101, 188. 16 Lim H J, Battaile C C, Bishop J E, et al. International Journal of Plasticity, 2019, 121, 101. 17 Ma X G, Zhao J W, Du W, et al. Journal of Materials Research and Technology, 2019, 8(3), 3175. 18 Flipon B, Keller C, Quey R, et al. International Journal of Solids and Structures, 2020, 184, 178. 19 Lu X C, Zhao J F, Wang Z W, et al. International Journal of Plasticity, 2020, 130, 102703. 20 Xiao X Z, Chen L R, Yu L, et al. International Journal of Plasticity, 2019, 116, 216. 21 Liu M, Nambu S, Zhou K, et al. Metallurgical and Materials Transactions A, 2019, 50, 2399. 22 Sun F W, Meade E D, O’Dowd N P. International Journal of Plasticity, 2019, 119, 215. 23 Wei P T, Lu C, Liu H J, et al. Crystals, 2017, 7(12), 362. 24 Klusemann B, Svendsen B, Vehoff H. Computational Materials Science, 2012, 52(1), 25. 25 Lim H J, Carroll J D, Battaile C C, et al. International Journal of Mechanical Sciences, 2015, 92, 98. 26 Putten K V, Roters F, Kirch D, et al. Journal of Materials Processing Technology, 2011, 211(8), 1305. 27 Bassani J L, Wu T Y. Proceedings of the Royal Society A, 1991, 435, 21. 28 Lim H J, Carroll J D, Battaile C C, et al. International Journal of Plasticity, 2014, 60, 1. 29 Chen S D, Liu X H, Liu L Z, et al. Acta Metallurgica Sinica, 2016, 52(1), 120 (in Chinese). 陈守东, 刘相华, 刘立忠, 等. 金属学报, 2016, 52(1), 120. 30 Chen S D, Lu R H, Sun J, et al. The Chinese Journal of Nonferrous Metals, 2021, 31(2), 353 (in Chinese). 陈守东, 卢日环, 孙建, 等. 中国有色金属学报, 2021, 31(2), 353. 31 Chen S D, Lu R H, Chen Z P, et al. Materials Reports, 2021, 35(4), 04170 (in Chinese). 陈守东, 卢日环, 陈子潘, 等. 材料导报, 2021, 35(4), 04170. |
|
|
|