锥形端面对铝/钢连续驱动摩擦焊温度场的数值模拟研究

doi:10.11896/cldb.21040043

Abstract
Figure/Table
References
Related Citation (15)

Download:

Full Text ( PDF ) (7579KB)
Export: BibTeX | EndNote (RIS)

Abstract The structural design of joint is an important process measure of continuous drive friction welding, which has a significant effect on improving the non-uniformity of heat generation power of interface and improving the mechanical properties of joint. This work designed 5°, 10°, 15°, 20°, 25° taper degree on the steel, analyzed finite element on ABAQUS, established the three-dimensional thermal-mechanical coupling model of welding process with the coupled Eulerian-Lagrangian method, analyzed the influence of the taper degree on the change law of joint forming, the temperature field distribution and the plastic metal forming, and carried out welding experiments to verify the accuracy of the calculation results. The results show that the macroscopic morphology and axial shortening of the joint are in good agreement with the experimental results. The relative error between the calculated temperature and the measured data is about 3.5%—4.8%, and the variation trends are the same. The taper structure makes the high temperature area of the interface move, and the temperature at 2/3R of the 5° and 15° joints is the highest, while the temperature at 1/3R of the 25° joints is the highest. The heat concentration location moves towards the center of the interface, and the width of the heat concentration area becomes narrower. The position and the width of the plastic ring are in good agreement with the calculated temperature field.

Key words： continuous drive friction welding taper joint coupled Eulerian-Lagrangian method numerical simulation temperature field

Published: 10 August 2022 Online: 2022-08-15

CLC number:

TG456.9

Fund:National Natural Science Foundation of China (51961025).

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	ZHANG Changqing
	SHI Wenchen
	LUO Dechun
	WANG Shuwen
	LIU Xiao
	CUI Guosheng
	CHEN Boyang
	ZHANG Zhongke
	XIN Zhou
	RUI Zhiyuan

Cite this article:

ZHANG Changqing,SHI Wenchen,LUO Dechun, et al. Numerical Simulation Study on Temperature Field of Continuous Drive Friction Welding of Aluminum/Steel with Conical Terminal[J]. Materials Reports, 2022, 36(15): 21040043-7.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.21040043 OR http://www.mater-rep.com/EN/Y2022/V36/I15/21040043

1 Kearns W H. Welding handbook: resistance and solid state welding and other joining processes, American Welding Society, US, 1980, pp.56.
2 Li W, Vairis A, Preuss M, et al. International Materials Reviews, 2016, 61(2), 71.
3 Fukumoto S, Tsubakino H, Okita K, et al. Materials Science and Technology, 1999, 15(9), 1080.
4 Ashfaq M, Sajja N, Rafi H K, et al. Journal of Materials Engineering and Performance, 2013, 22(2), 376.
5 Alves E P, Toledo R C, Neto F P, et al. Journal of Aerospace Technology and Management, 2019, 11(10), 1068.
6 Cheng C J. Welding Journal, 1962, 41(12), 542.
7 Fu L, Duan L. Welding Journal, 1998, 77(5), 202.
8 D'Alvise L, Massoni E, Walløe S J. Journal of Materials Processing Technology, 2002, 125(3), 387.
9 Fu L, Du S G. Transactions of the China Welding Institution, 2001, 22(5), 87 (in Chinese).
傅莉, 杜随更.焊接学报, 2001, 22(5), 87.
10 Zhang Q Z, Zhang L W, Gui F L, et al. Journal of Plasticity Enginee-ring, 2005, 12(60), 109 (in Chinese).
张全忠, 张立文, 桂方亮, 等.塑性工程学报, 2005, 12(60), 109.
11 Li W Y. Aeronautical Manufacturing Technology, 2011 (2), 86 (in Chinese).
李文亚.航空制造技术, 2011 (2), 86.
12 Al-Badour F, Merah N, Shuaib A, et al. Journal of Materials Processing Technology, 2013, 213(8), 1433.
13 Kishta E E, Farid A, Darras B. Engineering Transactions, 2014, 62(4), 313.
14 Wang Y H. Numerical simulation of 1060 sluminum friction stir welding temperature field. Master's Thesis, Jiangsu University of Science and Technology, China, 2012 (in Chinese).
王艳辉. 1060铝搅拌摩擦焊温度场数值模拟. 硕士学位论文, 江苏科技大学, 2012.
15 Lin L, Zhi X D, Fan F, et.al. Journal of Vibration and Shock, 2014, 33(9), 153 (in Chinese).
林莉, 支旭东, 范锋, 等.振动与冲击, 2014, 33(9), 153.
16 Tan Z, Guo G W. Thermophysical properties of engineering alloys, Metallurgical Industry Press, China, 1994, pp. 115 (in Chinese).
谭真, 郭广文.工程合金热物理, 冶金出版社, 1994, pp.115.
17 Jin F, Li J, Liu P, et al. Journal of Manufacturing Processes, 2019, 46(10), 286.
18 Ning F Z, Cai M X. Friction welding, China Machine Press, China, 1983, pp. 86 (in Chinese)
宁斐章, 才荫先.摩擦焊, 机械工业出版社, 1983, pp.86.
19 Hasegawa M, Ieda T. Welding International, 1999, 13(9), 701.
20 Kimura M, Seo K, Kusaka M, et al. JSME International Journal, 2003, 46(3), 384.