Al<sub>2</sub>O<sub>3</sub>陶瓷增材制造工艺研究进展

doi:10.11896/cldb.20110097

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Abstract Al₂O₃ ceramics are widely used in various fields such as mechanical processing, energy & chemical industry, biology medicine, owing to their excellent mechanical properties, thermal properties, chemical stability and biocompatibility. However, the inherent hardness and brittleness of Al₂O₃ ceramics bring great difficulties for their shaping and processing, and the further extended development of Al₂O₃ ceramics is hindered. At present, the fast developing additive manufacturing technology can effectively solve the above shaping problems, and more specifically it has outstanding advantages in the fabrication of complex shaped Al₂O₃ ceramics.
The current additive manufacturing technologies used for Al₂O₃ ceramic shaping mainly involves binder jetting, powder bed fusion, material jetting, material extrusion, sheet lamination, stereolithography and so on. (1) Binder jetting is suitable for shaping the large scale Al₂O₃ ceramic parts, but their relative densities are generally low due to the processing characteristics of binder jetting, so the infiltration technology is usually needed to improve the relative densities and mechanical properties of the prepared Al₂O₃ ceramics. (2) Powder bed fusion includes selective laser melting (SLM) and selective laser sintering (SLS). SLM is used to prepare Al₂O₃ ceramic parts directly in one step, but the produced thermal stress can result in the formation of crack defects in the prepared Al₂O₃ ceramics; it is also difficult for SLS to prepare Al₂O₃ ceramics with high relative density, and thus the laser remelting, hot isostatic pressing and infiltration techniques are usually used to improve the relative density and mechanical properties of the prepared Al₂O₃ ceramics. (3) Material jetting is appropriate for the production of Al₂O₃ ceramic parts with small size and simple structure, and is futile to be applied in the fabrication of Al₂O₃ ceramic parts with suspended or hollow structures. (4) Material extrusion is suitable for the shaping of porous Al₂O₃ ceramic parts with high aspect ratio, but the finish of printed parts is relatively low. (5) Sheet lamination has the advantage of fast shaping speed and is suitable for the preparation of Al₂O₃-based laminated ceramic parts; meanwhile there exists some shortcomings, e.g. the stair-stepping effect and low material utilization rate. (6) Stereolithography is an efficient method to prepare the Al₂O₃ ceramic parts with high relative density, high surface finish and complex shapes, which has promising application foreground, but there still remain challenging tasks in the preparation of Al₂O₃ ceramic slurry with high solid content and low viscosity and the fabrication of Al₂O₃ cera-mic components with high strength, toughness and reliability.
In this paper, the shaping principles, recent developments, advantages and existing problems of the additive manufacturing technologies for Al₂O₃ ceramic were overviewed in detail. In addition, the prospect of its development was given, so as to provide experience and lessons for the researchers in the field of Al₂O₃ ceramic additive manufacturing.

Key words： Al₂O₃ ceramic additive manufacturing complex shape shaping relative density

Published: Online: 2022-07-26

CLC number:	TQ174.1
	TB332

Fund:Local Innovative and Research Team Project of Guangdong ‘Pearl River Talents Program' (2017BT01C169), the Opening Project of State Key Laboratory of Green Building Materials (2019GBM03), the Guangdong Basic and Applied Basic Research Foundation (2020A1515010004) and the Ji Hua Laboratory Key Project (X190061UZ190).

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	LI Yehua
	NIE Guanglin
	SHENG Pengfei
	DENG Xin
	BAO Yiwang
	WU Shanghua

Cite this article:

LI Yehua,NIE Guanglin,SHENG Pengfei, et al. Research Progress on Additive Manufacturing Technologies of Al₂O₃ Ceramic[J]. Materials Reports, 2022, 36(14): 20110097-12.

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http://www.mater-rep.com/EN/10.11896/cldb.20110097 OR http://www.mater-rep.com/EN/Y2022/V36/I14/20110097

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