METALS AND METAL MATRIX COMPOSITES |
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Study of Casting Defect Repair and Fatigue Performance of K4169 Superalloy Casting |
XU Zhanghua1, XIE Zhixiong1, KANG Maodong2, WANG Jun2, DONG Shijie1,3, PENG Zhixian4, LIU Jing4
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1 Hubei Provincial Key Laboratory of Green Light Industrial Materials, Hubei University of Technology, Wuhan 430070, China 2 Shanghai Key Laboratory of Advances High-temperature Materials and Precision Forming, Shanghai Jiao Tong University, Shanghai 200240, China 3 Wuhan Polytechnic University, Wuhan 430023,China 4 The State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, China |
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Abstract TIG welding method was used to repair the defects of the cast structure in the K4169 superalloy plates, and the fatigue performance test and microstructure analysis of the alloy plates before and after repair were performed. The results show that casting defects have a great in-fluence on the fatigue performance of alloy plates. The fatigue life of alloy plate with casting defects is less than 30 000 cycles, while the fatigue life of alloy plate without free casting defects reaches 71 000 cycles. After TIG welding repair of the defective specimens, the fatigue life of the specimen reaches 60 000 to 90 000 cycles, which is close to or even exceeding the fatigue life of the samples without defects. This shows that suitable welding repair method will not reduce the fatigue performance of K4169 superalloy. The reason for the high fatigue life of castings after welding repair is that the number of coarser phases precipitated in the weld is large and evenly distributed, and more secondary cracks are gene-rated during the fatigue crack propagation process, which leads to crack offset and growth path growth.
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Published: 25 November 2021
Online: 2021-12-13
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Fund:National Natural Science Foundation of China (51971142), the Aviation Science Fund Project (2018ZE57012). |
About author: Zhanghua Xureceived his B.E. degree from Hubei University of Technology in June 2018.He is currently a postgraduate in the School of Materials and Chemical Engineering,Hubei University of Technology.He is under the supervision of professor Zhixiong Xie.His research interest focuses on the fatigue performance of welding and repairing superalloys and the effect of cryogenic treatment on the welding of stainless steel. Zhixiong Xie, Ph.D. in engineering, master tutor, deputy director of the Department of Material Forming and Control Engineering, Hubei University of Technology, received a Ph.D. degree in Engineering from Shanghai Jiao Tong University in June 2012, has published more than 20 papers, including SCI/EI collected more than 15 papers, presided over and participated in Hubei Provincial Natural Science Foundation projects, National Natural Science Foundation projects, won the third prize of Hubei Provincial Science and Technology Progress Award and the third prize of Hubei Provincial Natural Science Award each, and mainly engaged in high-strength and high-conductivity copper alloys preparation, microstructure, performance and strengthening mechanism of aluminum alloys, preparation of hydrogen-producing aluminum alloys, hydrogen-producing mechanism, research on high-frequency welding of ultra-thin-walled titanium tubes and stainless steel tubes. |
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