选区激光熔化成形金属零件表面粗糙度研究进展

doi:10.11896/cldb.19100109

Abstract
Figure/Table
References
Related Citation (15)

Download:

Full Text ( PDF ) (6799KB)
Export: BibTeX | EndNote (RIS)

Abstract Selective laser melting (SLM) is a new additive manufacturing (AM) technology, which has the advantage of high efficiency, high precision, near-net forming, and can be used to fabricate high performance components with complex geometries. All of these characters make SLM a wide array of application in aerospace and biomedical fields. However, the surface quality of parts manufactured via SLM still cannot meet the needs of industrial applications. The optimization of process parameters and different post-treatment processes are the main ways to control the surface quality of SLM-fabricated parts.
For the post-treatment process of SLM-manufactured parts, it mainly includes conventional machining, surface blasting, laser polishing, chemical polishing, electrolytic polishing, ultrasonic surface modification, etc. Especially for those parts with specific applications, higher requirements are placed on the surface wear resistance, notch sensitivity, and fluid friction resistance. Therefore, it is necessary to select an appropriate post-treatment process based on the characteristics of the SLM-fabricated parts.
Based on the principle of the SLM technology, this paper summarizes the main factors affecting the surface roughness and the main post-treatment processes to improve the surface quality of the SLM-manufactured parts. Finally, the challenges and future development trends of controlling the surface roughness of SLM-manufactured metal parts are prospected and assessed.

Key words： selective laser melting surface roughness additive manufacturing post-treatment

Published: 19 February 2021

CLC number:

TB31

Fund:This work was financially supported by the Shanghai Science and Technology Committee Project (17JC1400600, 17JC1400603).

About author:: Xinyuan Jin, born in 1995, and received his bachelor’s degree in engineering from Shanghai University of Engineering Science in 2017. From 2017 to now, he is pursuing his master degree of materials science in Shanghai University of Engineering Science. His main research direction is the additive manufacturing of tita-nium alloys.
Liang Lan received his Ph.D. degree in ferrous metallurgy from Shanghai University in 2016. He is currently a lecturer in Shanghai University of Engineering Science. He is a member of the Chinese Society for Me-tals. His research interest are additive manufacturing of titanium alloy and laser surface treatment.

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	JIN Xinyuan
	LAN Liang
	HE Bo
	ZHU Aodi
	GAO Shuang

Cite this article:

JIN Xinyuan,LAN Liang,HE Bo, et al. A Review on Surface Roughness of Metals Parts Fabricated by Selective Laser Melting[J]. Materials Reports, 2021, 35(3): 3168-3175.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.19100109 OR http://www.mater-rep.com/EN/Y2021/V35/I3/3168

Thompson S M, Bian L, Shamsaei N, et al.Additive Manufacturing,2015,8,36.2 William E Frazier.Journal of Materials Engineering & Performance,2014,23,1917.3 Levy G N, Schindel R, Kruth J P.CIRP Annals-Manufacturing Technology,2010,52,589.4 Emelogu A, Marufuzzaman M, Thompson S M, et al.Additive Manufacturing,2016,11,97.5 Murr L E, Gaytan S M, Medina F, et al.Philosophical Transactions: Mathematical, Physical and Engineering Sciences,2010,368,1999.6 Harun W S W, Kamariah M S I N, Muhamad N, et al.Powder Technology,2018,327,128.7 Li H L, Jia D C, Yang Z H, et al.Materials Science and Technology,2019,27(2),1(in Chinese).李海亮,贾德昌,杨治华,等.材料科学与工艺,2019,27(2),1.8 Townsend A, Senin N, Blunt L, et al.Precision Engineering,2016,46,34.9 Yadollahi A, Shamsaei N.International Journal of Fatigue,2017,98,14.10 Jin X, Lan L, Gao S, et al.Materials Science and Engineering: A,2020,780,139199.11 Liu R C, Yang Y Q, Wang D.Laser Technology,2013,37(4),425(in Chinese).刘睿诚,杨永强,王迪.激光技术,2013,37(4),425.12 Jason C F, Shawn P M, Brandon M L.Procedia CIRP,2016,45,131.13 Zhu C K, Ding L P.Applied Laser,2017(2),207(in Chinese).朱成凯,丁力平.应用激光,2017(2),207.14 Hu Z H.Study on the melting and solidification behavior of AlCu5MnCdVA alloy fabricated by selective laser melting. Ph.D. Thesis, Huazhong University of Science and Technology, China,2018 (in Chinese).胡志恒. AlCu5MnCdVA铝合金的激光选区熔化成形熔凝行为研究.博士学位论文,华中科技大学,2018.15 Duan S Q.Optimization of laser selective melting process for metal overhanging circular hole structure. Master's Thesis, Nanjing University of Science and Technology, China,2018(in Chinese).段声勤. 金属悬垂圆孔结构激光选区熔化成形工艺优化.硕士学位论文,南京理工大学,2018.16 Cai W J.Research on process and property of 18Ni-300 alloy manufactured by selective laser melting. Master's Thesis, Lanzhou University of Technology, China,2018(in Chinese).蔡伟军. 18Ni-300粉末激光选区熔化成型工艺及成型件性能研究.硕士学位论文,兰州理工大学,2018.17 An C, Zhang Y M, Zhang J S.Applied Laser,2018,38(3),328(in Chinese).安超,张远明,张金松.应用激光,2018,38(3),328.18 Li Z H, Kuai Z Z, Liu B, et al.Journal of Ordnance Equipment Engineering,2019,40(9),165(in Chinese).李忠华,蒯泽宙,刘斌,等.兵器装备工程学报,2019,40(9),165.19 Meiners W, Wissenbach K, Gasser A.DE. patent, DE19649865C1,1998.20 Herzog D, Seyda V, Wycisk E, et al.Acta Materialia,2016,117,371.21 Zhao X H, Zuo Z B, Han Z Y, et al.Materials Review A:Review Papers,2016,30(12),120(in Chinese).赵霄昊,左振博,韩志宇,等.材料导报:综述篇,2016,30(12),120.22 Liu S Y, Shin Y C.Materials & Design,2019,164,107552.23 Lan L, Jin X, Gao S, et al.Journal of Materials Science & Technology,2020,50,153.24 Mumtaz K, Hopkinson N.Rapid Prototyping Journal,2009,15,96.25 Yadroitsev I, Gusarov A, Yadroitsava I, et al.Journal of Materials Processing Technology,2010,210,1624.26 Majeed A, Ahmed A, Salam A, et al.International Journal of Lightweight Materials and Manufacture,2019,2,288.27 Khairallah S A, Anderson A T, Rubenchik A, et al.Acta Materialia,2016,108,36.28 Matthews M J, Guss G, Khairallah S A, et al.Acta Materialia,2016,114,33.29 Karlsson J, Snis A, Engqvist H, et al.Journal of Materials Processing Technology,2013,213,2109.30 Yang T, Liu T T, Liao W H, et al.Journal of Materials Processing Technology,2019,266,26.31 Roehling T T, Wu S S Q, Khairallah S A, et al.Acta Materialia,2017,128,197.32 Nguyen Q B, Luu D N, Nai S M L, et al.Archives of Civil and Mechanical Engineering,2018,18(3),948.33 Qiu C L, Panwisawas C, Ward M, et al.Acta Materialia,2015,96,72.34 Chan K S, Koike M, Mason R L, et al.Metallurgical and Materials Transactions A,2013,44,1010.35 Moussaoui K, Rubio W, Mousseigne M, et al.Materials Science and Engineering: A,2018,735,182.36 Li C, White R, Fang X Y, et al.Materials Science and Engineering: A,2017,705,20.37 Mumtaz K, Hopkinson N.Rapid Prototyping Journal,2010,16,248.38 Strano G, Hao L, Everson R M, et al.Journal of Materials Processing Technology,2013,213,589.39 Chen Z E, Wu X H, Tomus D, et al.Additive Manufacturing,2018,21,91.40 Pegues J, Roach M, Williamson R S, et al.International Journal of Fatigue,2018,116,543.41 Brinksmeier E, Levy G, Meyer D, et al.CIRP Annals,2010,59,601.42 Eyzat Y, Chemkhi M, Portella Q, et al.Procedia CIRP,2019,81,1225.43 Bagehorn S, Wehr J, Maier H J.International Journal of Fatigue,2017,102,135.44 Zhang Y J, Song B, Zhao X.Journal of Mechanical Engineering,2018,54(13),170(in Chinese).章媛洁,宋波,赵晓,等.机械工程学报,2018,54(13),170.45 Wycisk E, Solbach A, Siddique S, et al.Physics Procedia,2014,56,371.46 Aboulkhair N T, Maskery I, Tuck C, et al.Materials & Design,2016,104,174.47 Greitemeir D, Schmidtke K, Holzinger V, et al.In:Conference Record of the 27th ICAF Symposium. Jerusalem,2013,pp.5.48 Heidrich S, Richmann A, Schmitz P, et al.Optics & Lasers in Enginee-ring,2014,59,34.49 Kumstel J, Kirsch B.Physics Procedia,2013,41,362.50 Ma C P, Guan Y C, Zhou W.Optics and Lasers in Engineering,2017,93,171.51 Marimuthu S, Triantaphyllou A, Antar M, et al.International Journal of Machine Tools & Manufacture,2015,95,97.52 Yung K C, Xiao T Y, Choy H S, et al.Journal of Materials Processing Technology,2018,262,53.53 Bhaduri D, Penchev P, Batal A, et al.Applied Surface Science,2017,405,29.54 Wang W J, Yung K C, Choy H S, et al.Applied Surface Science,2018,443,167.55 Balyakin A, Zhuchenko E, Nosova E.Materials Today: Proceedings,2019,19,2307.56 Balyakin A, Goncharov E, Zhuchenko E.Materials Today: Proceedings,2019,19,2291.57 Mohammadian N, Turenne S, Brailovski V.Journal of Materials Proces-sing Technology,2018,252,728.58 GPyka G, Kerckhofs G, Papantoniou I, et al.Materials,2013,6,4737.59 Jung J H, Park H K, Soo Lee B S, et al.Surface and Coatings Technology,2017,324,106.60 Zeidler H, Boettger-Hiller F, Edelmann J, et al.Procedia CIRP,2016,49,83.61 Zhang J, Chaudhari A, Wang H.Journal of Manufacturing Processes,2019,45,710.62 Tan K L, Yeo S H.Wear,2017,378-379,90.63 Zhang H, Zhao J Y, Liu J, et al.Additive Manufacturing,2018,22,60.64 Sterling A J, Torries B, Shamsaei N, et al.Materials Science and Engineering: A,2016,655,100.