高温固体自润滑涂层的制备及可靠性的研究进展

doi:10.11896/cldb.18110171

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Abstract High temperature solid self-lubricating coating can provide high performance lubricating film for the interface of friction pairs in high temperature environment, solve the problem of failure of traditional lubricating grease in high temperature environment, ensure the reliable operation of friction pairs in high temperature environment, and reduce energy loss. It has become one of the hot issues in the field of Trilogy in recent years, and developed rapidly. However, many high-temperature solid self-lubricants have weak friction reduction and high friction coefficient at 30—400 ℃. For this reason, scientists in this field at home and abroad expect to obtain high performance composite solid self-lubricating coatings with low tribological coefficient and good performance in the range of 30—1 000 ℃. It mainly consists of basic phase, lubricating phase and strengthening phase, and work together to provide lubrication ability in high temperature environment. Recent studies have shown that metal ternary oxide-based high temperature self-lubricating coatings are mainly based on transition metal ternary oxides and developed from binary and ternary oxide lubricating materials containing Magnéli homologous phase. They have gradually become the preferred materials to solve the problem of self-lubrication in high temperature region. In view of this, there are three challenges facing the engineering application of overheated solid self-lubricating coatings: (1) system design of high-performance composite solid self-lubricating coatings; (2) reliable preparation process for complex structures; (3) life reliability evaluation during service.
　　In view of the above three aspects, this paper is expected to provide technical support for the preparation of high-reliability high-temperature self-lubricating coatings by reviewing the design system, preparation process development and reliability evaluation of high-temperature self-lubricating coatings. Firstly, in the aspect of design system, it is found that high temperature solid self-lubricating coatings should not only satisfy the requirement of traditional solid self-lubricating coatings including base phase, lubricating phase and reinforcement phase, but also provide self-lubrication together, and meet the special requirements of high temperature environment.
　　Then, scientists expect to obtain a reliable process for preparing high-performance high-temperature solid self-lubricating coatings, but they are limited by the simplicity and adaptability of the process, as well as the surface complexity of high-temperature components, and it is difficult to achieve engineering. According to the design requirements of high temperature self-lubricating coatings, it is found that high pressure and hypersonic spraying technology has certain technical convenience in this field and can realize the engineering of high temperature solid self-lubricating coatings. Thirdly, the progress of life reliability evaluation of high temperature self-lubricating coatings during service life is analyzed and summarized. It is found that the service life of high-temperature solid self-lubricating coatings has gradually evolved from statistical analysis of experiments, the correlation between stress and coating structure to numerical analysis combining micro-interface and macro-performance of coatings. This will provide technical support for the preparation of high-reliability high-temperature solid self-lubricating coatings and informationization of service life evaluation.

Key words： high temperature self-lubrication coating structure reliability

Published: 16 January 2020

CLC number:

TH117

About author:: Xiaojing Yuan, associate professor, doctoral supervisor. Born in 1979, from Xi'an, Shaanxi Province. He has been engaged in the theoretical and technical research of equipment surface tribology for a long time, and has published more than 60 papers and more than 30 SCI and EI searches.

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	YUAN Xiaojing
	GUAN Ning
	HOU Genliang
	CHEN Xiaohu
	MA Shuang

Cite this article:

YUAN Xiaojing,GUAN Ning,HOU Genliang, et al. Research Progress on Reliability and Preparation of High Temperature Solid Self-lubricating Coatings[J]. Materials Reports, 2020, 34(5): 5061-5067.

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http://www.mater-rep.com/EN/10.11896/cldb.18110171 OR http://www.mater-rep.com/EN/Y2020/V34/I5/5061

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