INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
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Effect of Second-level Particle Size on the Magnetic Properties of Particle Grading Soft Magnetic Powder Core |
ZHANG Hua1,2,3, LI Mengran1, XU Pengpeng1, LI Jingjing1, ZHANG Xuebin1,3, LIU Wei1, WANG Jinzhi4, SU Hailin1,2,3,4,*
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1 School of Materials Science and Engineering, Hefei University of Technology, Hefei 230009, China 2 Anhui Red Magneto-electric Technology Co., Ltd., Wuhu 241002, Anhui, China 3 Huaibei Red Magneto-electric Technology Co., Ltd., Huaibei 235000, Anhui, China 4 Robotics Institute, Ningbo University of Technology, Ningbo 315211, Zhejiang, China |
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Abstract Based on the particle grading theory, the second-level Fe-Si-Al particles of different sizes were mixed with the first-level Fe-Si-Al particles and third-level carbonyl-iron particles in a fixed proportion to prepare different graded powder cores. The effects of the second-level particle size on the density, the volume resistivity, the effective permeability, the DC-bias performance and the core loss of graded powder cores were studied. It was found that the size of the second-level particle influences the magnetic properties of powder core through two ways. One is changing the core's porosity, which directly determines the core's density. The other is adjusting the distribution of different particles, which mainly affects the core's resistivity. Suitable second-level particle size is helpful for increasing both the core's density and the volume resistivity. It decreases the structural demagnetizing field and the eddy current within the core and thus results in the improvement of the core's magnetic properties. This study provides a possible reference for the application of particle grading in the field of soft magnetic powder core and introduces new ideas for the improvement of the performance for soft magnetic powder core.
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Published: 25 September 2023
Online: 2023-09-18
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Fund:Major Project of Science and Technology Innovation 2025 in Ningbo City, China (2020Z062) and the Science and Technology Project of State Grid Corporation of China (5500-202118252A-0-0-00). |
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