METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
Study on Properties of Multi-material Mixed Sand Mold and Its Effect on Solidification Microstructure of A356 Aluminum Alloy |
YAN Dandan1,2, SHAN Zhongde1,3,*, ZANG Yong2
|
1 China Academy of Machinery Science and Technology Group Co., Ltd., Beijing 100044, China 2 School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, China 3 College of Mechanical & Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China |
|
|
Abstract Multi-material mixed casting can improve the performance of sand casting, improve the thermal and physical parameters, reduce the casting cost, and meet the demand of high performance casting of high-end complex castings. Therefore, the study on the performance of multi-material sand casting and the change law of the microstructure of castings were carried out systematically. By mixing the silica sand, zircon sand and chromite sand particles in different proportions respectively, getting the change rules of the performance of multi-material sand mold in various proportions, choosing the sand formulation which is suitable for complex castings with both casting properties, thermal properties and price. At the same time, in this work, the influence law of mixed sand mold on the secondary dendrite arm spacing of A356 aluminum alloy casting was stu-died. The results show that the secondary dendrite arm spacing (SDAS) of the multi-material sand mold mixed with 50% silica sand and 50% zircon sand was reduced by 23.64% compared with the pure silica sand mold castings, and the secondary dendrite arm spacing of the multi-material sand mold mixed with 50% silica sand and 50% chromite sand was reduced by 13.16% compared with the silica sand mold castings. Therefore, by mixing a certain proportion of zircon sand and chromite sand particles can effectively improve the casting properties of sand mold and the microstructure of castings, and can achieve high quality manufacturing of high-end complex castings.
|
Published: 10 January 2023
Online: 2023-01-31
|
|
Fund:National Science Found for Distinguished Young Scholars (51525503), National Key R & D Program of China(2021YFB3401200), and Open Fund for State Key Laboratory of Advanced Forming Technology and Equipment (SKL2020008). |
|
|
1 Shan Z D. Patternless casting, China Machine Press, China, 2017, pp. 1(in Chinese). 单忠德. 无模铸造, 机械工业出版社, 2017, pp. 1. 2 Han W, Zhang H K. Foundry, 2019, 68(9), 1009(in Chinese). 韩文, 张宏凯. 铸造, 2019, 68(9), 1009. 3 Zhao L Y, Jiang D M. In:2018 Chongqing Foundry Annual Conference. Chongqing, 2018, pp. 280. 4 Qiu Z J, Qin X Z, Qin X H, et al. Inorganic Chemicals Industry, 2020, 52(5), 57(in Chinese). 邱占疆, 秦学政, 秦学红, 等. 无机盐工业, 2020, 52(5), 57. 5 Bai L. Science and Technology Innovation and Application, 2016(1), 78(in Chinese). 白雷. 科技创新与应用, 2016(1), 78. 6 Cao C, Jiao F J, Wang Z. Tractor & Farm Transporter, 2016, 43(2), 51(in Chinese). 曹晨, 焦凤菊, 王政. 拖拉机与农用运输车, 2016, 43(2), 51. 7 Si C. Study on the preparation and molding process of coated sand for laser 3D printing. Master’s Thesis, North University of China, China, 2018(in Chinese). 司晨. 激光3D打印用覆膜砂制备及成型工艺研究. 硕士学位论文, 中北大学, 2018. 8 Li L, Zhu S F, Gao N, et al. In:11th Annual Meeting of Casting Quality Control and Testing Technology Committee and the 10th Annual Meeting of Tianjin Casting Science and Technology. Tianjin, 2016, pp. 344. 9 Shan Z D, Guo Z, Du D, et al. Frontiers of Mechanical Engineering, 2020, 15, 328. 10 Liu L M, Shan Z D, Liu F, et al. Foundry, 2018, 67(11), 960(in Chinese). 刘丽敏, 单忠德, 刘丰, 等. 铸造, 2018, 67(11), 960. 11 Liu L M, Shan Z D, Liu F, et al. China Foundry, 2018, 15(5), 343. 12 Liu L M. Study on Mechanism of adaption composite mold of complex iron casting without pattern. Master’s Thesis, China Academy of Machinery Science & Technology, China, 2017(in Chinese). 刘丽敏. 复杂铸铁件无模化自适应复合铸型机理研究. 硕士学位论文, 机械科学研究总院, 2017. 13 Liu W D, Cao W. Foundry, 2012, 61(4), 422(in Chinese). 刘卫东, 曹文. 铸造, 2012, 61(4), 422. 14 Xing Z G, Qi Z X, Chang L B, et al. Foundry Technology, 2017, 38(1), 30(in Chinese). 邢振国, 齐自新, 常连波, 等. 铸造技术, 2017, 38(1), 30 15 Wang X. Research on modification of furan no-bake foundry binds. Master’s Thesis, Shandong University of Science and Technology, China, 2006(in Chinese). 王旭. 铸造用自硬呋喃树脂粘结剂的改性研究. 硕士学位论文, 山东科技大学, 2006. 16 Ma J, Zhang J C. Metal Working(Hot Working), 2017(3), 55(in Chinese). 马俊, 张均城. 金属加工(热加工), 2017(3), 55. 17 Li R D, Mi G F. Foundry technology, China Machine Press, China, 2013, pp. 5(in Chinese). 李荣德, 米国发. 铸造工艺学, 机械工业出版社, 2013, pp. 5. 18 Zhu L. Study on decomposion process of zircon sand with mixed alkali. Master’s Thesis, General Research Institute for Nonferrous Metals, China, 2012(in Chinese). 朱露. 混合碱分解锆英砂工艺研究. 硕士学位论文, 北京有色金属研究院, 2012. 19 Fu L W. Scientific and Technological Innovation, 2016(15), 65(in Chinese). 付立伟. 科技创新, 2016(15), 65. 20 Wang M, Zhang X L, Yu G K, et al. Foundry, 2020, 69(11), 1215(in Chinese). 汪敏, 张旭亮, 余国康, 等. 铸造, 2020, 69(11), 1215. 21 Yu H X. Research on novel synthesis technology of curing agents for foundry No-bake Furan resin. Master’s Thesis, Huazhong University of Science and Technology, China, 2010(in Chinese). 虞华祥. 铸造用自硬呋喃树脂固化剂的合成工艺研究. 硕士学位论文, 华中科技大学, 2010. 22 Zhou L J, Ma W. Foundry, 2019, 68(1), 49(in Chinese). 周利军, 马文. 铸造, 2019, 68(1), 49. 23 Kang L W, Wang M, Zou Y F. Foundry, 2020, 69(3), 260(in Chinese). 康立武, 王敏, 邹燕飞. 铸造, 2020, 69(3), 260. 24 Zhan Q Q. Study on Furan resin sand for 3D sand printing. Master’s Thesis, South China University of Technology, China, 2020(in Chinese). 詹泉泉. 用于砂型3D打印的呋喃树脂砂研究. 硕士学位论文, 华南理工大学, 2020. 25 Tong L L, Zhou J X, Yin Y J, et al. Special Casting & Nonferrous Alloys, 2020, 40(2), 140(in Chinese). 佟乐乐, 周建新, 殷亚军, 等. 特种铸造及有色合金, 2020, 40(2), 140(in Chinese). 26 Bai Y H, Li H. In: 2015 China Foundry Activity Week. Hunan, 2015, pp. 4. |
|
|
|