METALS AND METAL MATRIX COMPOSITES |
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Effect of Stress Ratio on the Corrosion Fatigue Crack Growth Rate of X56 Steel After Service |
GAO Xudong1, SHAO Yongbo1,2,*, GUO Yongjian2, ZHONG Ying2, LUO Xiafei1
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1 School of Mechatronic Engineering, Southwest Petroleum University, Chengdu 610500, China 2 School of Civil Engineering and Geomatics, Southwest Petroleum University, Chengdu 610500, China |
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Abstract To study the corrosion fatigue crack growth rate (FCGR) of the API 5L X56 pipe-in-pipe submarine pipeline after service, fatigue crack growth (FCG) tests with different stress ratios (R=0.1, 0.2, 0.3, 0.4, 0.5) were carried out on standard compact tensile (CT) specimens taken from the pipeline in seawater and air, respectively. At the initial stage of stable crack growth, within a given stress intensity factor range (ΔK=35 MPa·m0.5), the fatigue crack growth rate (da/dN) of the X56 steel after service in seawater is about 1.64 times that in air, and with the increase of ΔK, the influence of seawater decreases gradually. A comprehensive analysis of the effect of stress ratio on the fatigue crack growth curves of the X56 steel in seawater is conducted. It is found that stress ratio has a great influence on the FCGR in the initial stage of stable crack growth. A low-stress ratio (R=0.1, 0.2, 0.3) has little effect on the fatigue crack growth rate in the intermediate stable stage of stable crack growth, while a high-stress ratio (R=0.4, 0.5) increases the fatigue crack growth rate in the whole stage of stable crack growth. The fatigue fracture faces of different CT specimens observed by scanning electron microscopes are all transcrystalline fractures. In seawater, as stress ratio increases, the crystal face area and the height difference of the cleavage step formed by cleavage fracture gradually decrease and the fatigue fracture face becomes flatter. Accordingly, the fatigue crack propagation mode changes from tearing to cleaving.
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Published: 10 August 2022
Online: 2022-08-15
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Fund:National Natural Science Foundation of China(52078441), Sichuan Youth Science and Technology Innovation Research Team(2019JDTD0017), and Science and Technology Innovation Seedling Project of Sichuan Province(2020039). |
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