热喷涂用丝材及其喷涂工艺的研究进展

doi:10.11896/cldb.21030041

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Abstract Thermal spraying technology is to spray powder or wire raw materials to obtain a coating with high temperature resis-tance, corrosion resis-tance, abrasion resistance, so as to achieve the protection of the substrate. Thermal spraying powder materials have a wide range, including metals, non-metals and ceramics, but its disadvantages are the high production cost, the low utilization rate and the low coating deposition rate. In contrast, wire materials have shown great advantages. On the one hand, the production cost of wire is low, the material utilization rate is high, and the coating deposition rate is fast. On the other hand, the emergence of powder cored wire solved the problem that ceramic materials are difficult to make wire, while the composition of solid wire is difficult to control, which greatly promoted the development of wire spraying process.
At present, wire spraying technology mainly includes arc spraying, wire flame spraying and plasma transfer arc spraying. Arc spraying and flame spraying technology are mature, which have been widely used to spray powder core wire and solid wire. However, the prepared coating is oxidized seriously and has high porosity. Plasma transfer arc spraying as a new wire spraying process, the prepared coating has low oxidation degree, low porosity and good quality. Two main ways to improve the coating quality are to improve the spraying process and design new spraying technology by studying the melting mechanism and droplet characteristics of wire during the spraying process.
This article summarizes the research progress of wires used in thermal spraying in recent years, as well as the corrosion resistance, high temperature resistance and abrasion resistance of the corresponding coatings. The advantages and disadvantages of wire spraying, arc spraying and plasma transfer arc spraying are introduced. The melting and atomizing behavior of solid and cored wire as well as the formation of particles during wire spraying process are summarized in order to provide theoretical guidance for the subsequent research of new wire and optimization of wire spraying process. Finally, the development direction of wire and wire spraying technology for thermal spraying is prospected.

Key words： thermal spraying solid wire powder core wire wire spraying technology melting and atomizing behavior

Published: 10 March 2023 Online: 2023-03-14

CLC number:

TB43

Fund:National Natural Science Foundation of China(52075542,52130509,52105235).

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	Articles by authors
	TAN Guolong
	BAI Yu
	LIU Ming
	HUANG Yanfei
	WANG Haidou
	MA Guozheng

Cite this article:

TAN Guolong,BAI Yu,LIU Ming, et al. Research Progress of Wire for Thermal Spraying and Its Spraying Technology[J]. Materials Reports, 2023, 37(5): 21030041-9.

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http://www.mater-rep.com/EN/10.11896/cldb.21030041 OR http://www.mater-rep.com/EN/Y2023/V37/I5/21030041

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