METALS AND METAL MATRIX COMPOSITES |
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Exploring the Growth of Binary Eutectic: Real Time In-situ Observation,Numerical Simulation and Analytic Solutions Calculation |
CHEN Xiangkai, LI Xiangming
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School of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093 |
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Abstract It is generally known that lamellar or rod-shaped eutectic alloys can be obtained by directional solidification in a certain range of solidification rate. The lamellar and rod-shaped binary eutectic alloys exhibit plenty superior physical, chemical and mechanical properties, and have been widely used in aerospace and automobile fields, showing a broad prospect of application. It is worth mentioning that the eutectic alloys have been already utilized as the turbine blades. In recent years, huge efforts have been put into the research of eutectic growth through real time in situ observation, numerical simulation and analytic solutions calculation. The eutectic spacing will significantly affect the properties of the eutectic alloys and further affect their practical application. The process parameters including pulling velocity, thermal gradient, volume fraction of solid phase, eutectic composition and initial concentration of alloy are the key influence factors of the eutectic spacing. Moreover, the eutectic morphology also can be affected by the stability of eutectic growth and the inter-phase boundary anisotropy. Therefore, researchers mostly focus on the influence of the process parameters on the eutectic morphology when they study the eutectic alloys through real time in situ observation, numerical simulation and analytic solutions calculation. Numerous research results show that the spacing of lamellar and rod-shaped eutectic decrease with the increase of pulling velocity and the alloy initial concentration. The structure transformation between rod-shaped and lamellar of eutectic can be realized by the composition variation of eutectic. Moreover, the eutectic structure transition condition depends on the solid phase volume fraction of α and β phases. When the solid volume fraction of α and β phases is in great difference, the eutectic tends to form the rod-shaped structure. When the solid phase volume fraction of α and β phases is close, the eutectic alloy tends to form the lamellar structure. Meanwhile, the mathematic models of the eutectic growth have been established and the analy-tic solutions have been calculated through mathematic method. Furthermore, the effect of the process parameters on the interface morphology and the critical eutectic spacing has been investigated. In order to study the influence of the process parameters on the eutectic morphology, a state-of-the-art review on in situ experimentation studies with numerical simulation and analytic solutions calculation of the binary eutectic is presented. This review mainly focus on the effect of solidification velocity, eutectic composition and the volume fraction of solid phase on the eutectic spacing. The effect of the interphase boundary anisotropy and stability of the eutectic growth on the eutectic morphology are also analyzed. In particular, an in situ experimentation studies and analytic solutions calculation of the growth of a special rod-shaped binary eutectic is introduced. Problems in current researches and new perspectives for future research are proposed as well.
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Published: 12 March 2019
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