双金属复合构件离心铸造技术

doi:10.11896/cldb.20090287

Abstract
Figure/Table
References
Related Citation (4)

Download:

Full Text ( PDF ) (3739KB)
Export: BibTeX | EndNote (RIS)

Abstract Roller, seamless pipe and ring parts with the functions of bearing, connecting and driving are the key basic components of high-end equipment including nuclear power plant, petrochemical and large rolling mill. They are characterized by many varieties, large amount and wide application. The properties of single-metallic roller, pipe and ring parts are difficult to meet the performance requirements for major equipment service in extreme harsh conditions. For example, under high wear and high corrosion environment, not only the mechanical properties of the component should be considered, but also the service performance of the component should be improved and its life should be prolonged by adopting anti-wear and anti-corrosion alloy.
Therefore, the advantage complementary of single-metal material can be realized by compounding two materials with different properties to the bimetallic composited components. When the performance of one-side is high, the rare and precious materials can be replaced by the bimetallic components, which are widely used in the fields of deep space exploration, wind power, petrochemicals and ocean-going ships, etc. Due to the difference of structure and performance in the bimetallic materials, the key of the composite in bimetallic components is characterized by the interface morphology and bonding characteristics. After decades of research and development, the centrifugal casting of bimetallic composited roller and pipes have been achieved. For the bimetallic composited roller, the outer-layer and inner-layer are produced by the horizontal centrifugal casting and gravity filling casting, respectively. And both the outer- and inner-layers in the bimetallic composited pipe are produced by the horizontal centrifugal casting. The morphology of the bimetallic bonding interface is affected by the pouring temperature of the outer-layer, intervals between inner- and outer-layers and rotate speed of casting mould. The effect factors of the bonding thickness are mainly pouring temperature and solidification method. The mechanical properties of composited components heavily depends on the bonding interface. During the centrifugal cas-ting of bimetallic composited roller and pipe, the electromagnetic control, multi-alloy modification and step heat treatment after centrifugal casting can improve the morphology and the uniformity of composition distribution in bonding interface, which lead to the improvement in bonding properties. The composited mechanism of centrifugal casting is mainly characterized by metallurgical bonding.
In this paper, the research status on the centrifugal casting of bimetallic components is summarized. Taking the bimetallic roller and bimetallic pipe for example, the forming feature and rule of centrifugal casting are analyzed. The effect of processing parameters on bonding interface and properties are discussed. The mechanisms of microstructure evolution in centrifugal casting are revealed. The existing problems in the centrifugal casting of bimetallic components are pointed out. Combining the features of disc-shaped ring parts, the trends and focused research contents on the centrifugal casting of bimetallic composited components are expected.

Key words： bimetallic component centrifugal casting composited pipe bonding interface

Published: Online: 2022-06-09

CLC number:	TG331
	TG142

Fund:National Natural Science Foundation of China(51875383), Natural Science Foundation of Guangxi(2019GXNSFAA245051, 2018GXNSFBA281056), Science and Technology Major Project of Guangxi(GKAA17202007), Open Funding of Key Laboratory of New Processing Technology for Nonferrous Metal & Materials, Ministry of Education/Guangxi Key Laboratory of Optical and Electronic Materials and Devices (20AA-8).

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	WANG Yujin
	QIN Fangcheng
	QI Huiping
	LI Yongtang
	QI Haiquan
	MENG Zhengbing

Cite this article:

WANG Yujin,QIN Fangcheng,QI Huiping, et al. Centrifugal Casting Technology for Bimetallic Composite Component[J]. Materials Reports, 2022, 36(11): 20090287-9.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.20090287 OR http://www.mater-rep.com/EN/Y2022/V36/I11/20090287

1 Zhang B. Numerical simulation and technology optimization of centrifugal casting bimetal composite pipe. Master's Thesis, Wuhan University of Technology, China, 2018(in Chinese).
张勃. 离心铸造双金属复合管数值模拟与工艺优化. 硕士学位论文, 武汉理工大学, 2018.
2 Zherebtsov S N, Lopaev B E. Metal Science and Heat Treatment, 2005, 47, 9.
3 Zherebtsov S N, Fat'yanov S V. Chemical and Petroleum Engineering, 2005, 41, 5.
4 Zherebtsov S N. Chemical and Petroleum Engineering, 2008, 44, 3.
5 Teng H T, Zhang X L, Qi K, et al. Rare Metal Materials and Enginee-ring, 2010, 39(8), 1465(in Chinese).
滕海涛, 张小立, 齐凯, 等. 稀有金属材料与工程,2010,39(8),1465.
6 Wang X J. Microstructure and mechanical properties of centrifugal cast ZW61 and AZ91 magnesium alloy. Master's Thesis, Shenyang University of Technology, China, 2012(in Chinese).
王晓佳. 离心铸造ZW61和AZ91镁合金的组织及力学性能. 硕士学位论文, 沈阳理工大学, 2012.
7 Guan Y K. Study on horizontal centrifugal casting process of magnesium alloy and its properties of the sheets prepared by the rolling process. Master's Thesis, Shenyang University of Technology, China, 2019(in Chinese).
关涌康. 卧式离心铸造镁合金工艺及其轧制成形板材性能研究. 硕士学位论文, 沈阳工业大学, 2019.
8 Kitao. Manufacturing technology of steel-clad by casting-rolling method. Iron and Steel, Japanese, 1989.
9 Amits. Bearing alloys of over loaded and diselard gas turbine progress, America Edition, America, 1975.
10 Yamamichi E. Key technologies about steel-clad. Journal of Japanese Composite Materials, Japanese, 1977.
11 Ma Z X, Hu J, Li D F, et al. Chinese Journal of Rare Metals, 2003, 27(6), 799(in Chinese).
马志新, 胡捷, 李德富, 等. 稀有金属, 2003, 27(6), 799.
12 Zhou J J. Studies on the roll-forming and properties of stainless steel/aluminum/stainless steel laminated sheet. Master's Thesis, Xi'an University of Architecture and Technology, China, 2006(in Chinese).
周俊杰. 不锈钢/铝(合金)/不锈钢复合材料轧制复合与性能研究. 硕士学位论文, 西安建筑科技大学, 2006.
13 Lu S L. Numerical simulation studies on casting process and effects of process parameters for horizontal centrifugal compound casting rolls. Master's Thesis, Yanshan University, China, 2016(in Chinese).
鲁素玲. 卧式离心复合铸造轧辊铸造过程及工艺影响的数值模拟. 硕士学位论文, 燕山大学, 2016.
14 Xia P J, Wang Z, Guo C S, et al. Special Casting & Nonferrous Alloys, 2007, 27 (8), 580(in Chinese).
夏鹏举, 王忠, 郭从盛, 等. 特种铸造及有色合金,2007,27(8),580.
15 Fu R D. Heavy Casting and Forging, 2001(3), 1(in Chinese).
付瑞东. 大型铸锻件, 2001(3), 1.
16 Wang J B, Li L, Sun G G, et al. Metallurgical Equipment, 2003(6), 59(in Chinese).
王建宾, 李磊, 孙冠功, 等. 冶金设备, 2003(6), 59.
17 Xia P J. Hot Working Technology, 2002(5), 35(in Chinese).
夏鹏举. 热加工工艺, 2002(5), 35.
18 Wang Z C, Fu H M, Li J P, et al. Modern Cast Iron, 2009, 29(3), 44(in Chinese).
王志成, 付会敏, 李剑平, 等. 现代铸铁, 2009, 29(3), 44.
19 Wang X Y. Mechanical Research & Application, 2009, 22(3), 86(in Chinese).
王兴衍. 机械研究与应用, 2009, 22(3), 86.
20 Shi J W, Yang D X, Ni F, et al. Hot Working Technology, 2005(6), 6(in Chinese).
师江伟, 杨涤心, 倪锋, 等. 热加工工艺, 2005(6), 6.
21 Zhu Y C, Wei Z J, Rong S F, et al. Materials Research Innovations, 2015, 19, 561.
22 Lu S L, Xiao F R, Guo Z H, et al. Applied Thermal Engineering, 2016, 93, 518.
23 Liu H. Foundry, 1998(12), 22(in Chinese).
刘宏. 铸造, 1998(12), 22.
24 Liu S C, Hui Z Y, Liu N, et al. Modern Cast Iron, 2007(3), 71(in Chinese).
刘绍昌, 回桢玉, 刘娜, 等. 现代铸铁, 2007(3), 71.
25 Howard S J, Tsui Y C, Clyne T W. Acta Metallurgica at Materialia, 1994, 42(8), 2823.
26 Fu H G, Xing J D. Foundry Technology, 2004(11), 859(in Chinese).
符寒光, 邢建东. 铸造技术, 2004(11), 859.
27 Fu H G, Liu J H. Special-cast and Non-ferrous Alloys, 1999(5), 31(in Chinese).
符寒光, 刘金海. 特种铸造及有色合金, 1999(5), 31.
28 Liu N, Ai Z C, Wang S H, et al. Modern Cast Iron, 2008(4), 69(in Chinese).
刘娜, 艾忠诚, 王素红, 等. 现代铸铁, 2008(4), 69.
29 Fan Y X, Li Q L, Zhang X D, et al. Heat Treatment of Metals, 2008(7), 20(in Chinese).
范永祥, 李丘林, 张晓丹, 等. 金属热处理, 2008(7), 20.
30 Li H Y, Liu B C. China Foundry Machinery & Technology, 2016(5), 57(in Chinese).
李红宇, 刘宝存. 中国铸造装备与技术, 2016(5), 57.
31 Li J C, Zhao A M. Foundry Technology,2010,31(4),502(in Chinese).
李具仓, 赵爱民. 铸造技术, 2010, 31(4), 502.
32 Wu W Q, Fu H G. Iron Steel Vanadium Titanium, 1999(4), 41(in Chinese).
吴卫强, 符寒光. 钢铁钒钛, 1999(4), 41.
33 Fu X H, Bai Y L, Zhang H S. CFHI Technology, 2018(5), 40(in Chinese).
付晓虎, 白云龙, 张洪生. 一重技术, 2018(5), 40.
34 Zhang H C. Hot Working Technology,2010,39(14),190(in Chinese).
张海臣. 热加工工艺, 2010, 39(14), 190.
35 Ji X G, Bai S N, Du X J, et al. China Foundry Machinery & Technology, 2019, 54(3), 38(in Chinese).
冀鑫刚, 白思诺, 杜旭景, 等. 中国铸造装备与技术,2019,54(3),38.
36 Xu J, Gao X, Jiang Z, et al. The International Journal of Advanced Ma-nufacturing Technology, 2016, 86(1-4), 817.
37 Yang X M, Sun Y H, Yu X P, et al. Foundry Technology, 1993(6), 9(in Chinese).
杨学民, 孙月海, 于宪溥, 等. 铸造技术, 1993(6), 9.
38 Fang D C, Yao M. Foundry, 1997(6), 39(in Chinese).
方大成, 姚曼. 铸造, 1997(6), 39.
39 Wang D L, Wu J H, Cai B, et al. Special-cast and Non-ferrous Alloys, 2018, 38(3), 288(in Chinese).
王冬林, 吴金辉, 蔡彬, 等. 特种铸造及有色合金,2018,38(3),288.
40 Gao H. Foundry Technology, 2013, 34(3), 330(in Chinese).
高浩. 铸造技术, 2013, 34(3), 330.
41 Fu H G, Mi S L, Xing J D, et al. Foundry,2005,54(4),386(in Chinese).
符寒光, 弭尚林, 邢建东, 等. 铸造, 2005, 54(4), 386.
42 Zhang W, Xu Y H, Liu W T. Hot Working Technology, 2007(21), 41(in Chinese).
张伟, 许云华, 刘伟涛. 热加工工艺, 2007(21), 41.
43 Bao Y. The study on the rolling process of bimetallic seamless steel tube. Master's Thesis, Tianjin University of Technology, China, 2014(in Chinese).
鲍岩. 双金属复合无缝钢管轧制成型过程的研究. 硕士学位论文, 天津理工大学, 2014.
44 Gao J Z. Welded Pipeand Tube, 2017, 40(7), 44(in Chinese).
高建忠. 焊管, 2017, 40(7), 44.
45 Deng C J, Wang X G, Du X M. Foundry Technology, 2016, 37(6), 1197(in Chinese).
邓传杰, 汪选国, 杜学铭. 铸造技术, 2016, 37(6), 1197.
46 Liu J, Han J T, Wu W. Journal of University of Science and Technology Beijing, 2012, 34(S1), 54(in Chinese).
刘靖, 韩静涛, 吴伟. 北京科技大学学报, 2012, 34(S1), 54.
47 Wu W, Li Y X, Han J T, et al. Foundry,2015,64(4),336(in Chinese).
吴伟, 李艳霞, 韩静涛, 等. 铸造, 2015, 64(4), 336.
48 Hu B, Na S S, Tao J C, et al. Heat Treatment, 2008, 23(6), 51(in Chinese).
胡冰, 那顺桑, 陶进长, 等. 热处理, 2008, 23(6), 51.
49 Wu X. Numerical simulation and process research for centrifugal casting composite bimetallic pipe. Master's Thesis, Wuhan University of Technology, China, 2015(in Chinese).
吴轩. 离心铸造双层金属管数值模拟与工艺研究. 硕士学位论文, 武汉理工大学, 2015.
50 Xu C, Hu J H, Wu X, et al. Special-cast and Non-ferrous Alloys, 2016, 36(5), 517(in Chinese).
徐畅, 胡建华, 吴轩, 等. 特种铸造及有色合金,2016,36(5),517.
51 Guo M H, Cai Y L, Sun H B, et al. Steel Pipe, 2008(1), 38(in Chinese).
郭明海, 蔡玉丽, 孙红波, 等. 钢管, 2008(1), 38.
52 Gu J F. The study on microstructure and mechanical property of 304 stainless steel-high chromium cast iron wear-resistant composite pipe. Master's Thesis, Wuhan University of Technology, China, 2018(in Chinese).
顾剑峰. 304不锈钢-高铬铸铁耐磨复合管组织及性能研究. 硕士学位论文, 武汉理工大学, 2018.
53 Yao S J. Special Casting & Nonferrous Alloys, 2007, 27(2), 104(in Chinese).
姚三九. 特种铸造及有色合金, 2007, 27(2), 104.
54 Wang J L, Li J, Ma L. Hot Working Technology, 2016, 45(13), 101(in Chinese).
王建玲, 李敬, 马良. 热加工工艺, 2016, 45(13), 101.
55 Liu J X, Dong R, Zhao A M, et al. Foundry, 2012, 61(8), 886(in Chinese).
刘继雄, 董瑞, 赵爱民, 等. 铸造, 2012, 61(8), 886.
56 Xiao H Z, Fu Y Z, Yang X M, et al. Foundry Technology, 1994(1), 39(in Chinese).
萧骅昭, 付玉珍, 杨学民, 等. 铸造技术, 1994(1), 39.
57 Zhang G S, Gao Y M, Xing J D, et al. Journal of Xi'an Jiaotong University, 2006(7), 815(in Chinese).
张国赏, 高义民, 邢建东, 等. 西安交通大学学报, 2006(7), 815.
58 Chen C, Wang X G. Hot Working Technology, 2019, 48(4), 222(in Chinese).
陈聪, 汪选国. 热加工工艺, 2019, 48(4), 222.
59 韩星会, 华林, 周光华, 等. 中国专利, ZL 201310013103.7, 2015.
60 Qin F C, Li Y T, Qi H P, et al. Chinese Journal of Mechanical Enginee-ring, 2017, 30(1), 7.
61 秦芳诚, 李永堂, 齐会萍, 等. 中国专利, ZL201510610375.4, 2017.
62 秦芳诚, 李永堂, 齐会萍, 等. 中国专利, ZL201710264730.6, 2018.