METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
A Review of Corrosion Resistance of Fe-based Amorphous Coatings: Influencing Factors and Enhancing Methods |
ZHAI Jianshu1, LI Chunyan1,2, TIAN Lin1, LU Yu1, KOU Shengzhong1,2
|
1 School of Materials Science and Engineering, Lanzhou University of Technology,Lanzhou 730050, China; 2 State Key Laboratory of Advanced Processing and Reuse of Nonferrous Metals, Lanzhou University of Technology, Lanzhou 730050, China |
|
|
Abstract The structural characteristics of amorphous alloys are short-range order, long-range disorder, and no crystal defects such as grain boundaries and dislocations. Fe-based bulk amorphous alloys own lots of merits including ultra-high hardness and strength, excellent corrosion resis-tance and wear resistance, and low cost, nevertheless exist mostly in the forms of powders, thin strips, millimeter bars, etc. due to low glass forming ability and room-temperature brittleness. This intrinsic shortcoming has become the obstacle to the promotion and application of Fe-based amorphous alloys. Fabricating alloy coatings instead of bulks, despite being regarded as a good solution to this problem, can retain the inherent merits of bulk amorphous alloys, and has found wide application in the manufacturing and remanufacturing fields of petrochemical industry, automotive machinery, and marine engineering. Though high velocity oxy-fuel (HVOF) spraying and air plasma spraying (APS) have been proven competent to coat Fe-based amorphous alloys on surface of steel substrate, the corrosion resistance of the obtained coatings depend on various factors. According to relevant researches, properties of the coating such as amorphous constituents (elements of Cr, Mo, Ni, Nb, etc.), porosity, crystalline phases, oxides generated, and the spraying process including size of particles fed, type of spraying technique, spraying parameters, as well as external factors, all of them influence directly or indirectly the protective effect of Fe-based amorphous alloy coatings against corrosive media. Furthermore, researchers have also acquired helpful outputs in methods to improve corrosion resistance, exemplified by heat treatment, pore-sealing treatment, laser remelting, oxidation treatment, ion injection, and polarization treatment. These achievements benefit largely the practical application of Fe-based amorphous coatings to the corrosion protection of marine equipment. This paper provides a summary of the factors affecting the corrosion resistance of Fe-based amorphous coatings and the measures to improve the corrosion resistance of the coating in the post-treatment. It also gives a brief discussion on the existent problems and the future prospect.
|
Published: 19 February 2021
|
|
Fund:This work was financially supported by National Natural Science Foundation of China (51861021, 51661016, 51571105), Hongliu First-class Discipline Construction Plan of Lanzhou University of Technology. |
About author:: Jianshu Zhai received his B.E. degree in Material Processing and Control Engineering from Lanzhou University of Technology in 2019. He is currently pursuing his M.S. degree in Lanzhou University of Technology under the supervision of Prof. Chunyan Li. His research has focused on Fe-based amorphous coatings. Chunyan Li received her M.S. degree in material science from Lanzhou University of Technology in 2006 and received her Ph.D. degree in material processing engineering from Lanzhou University of Technology in 2013. In January 2020, she became a full professor in Lanzhou University of Technology. She is a member of Chinese Materials Research Society and Gansu Materials Society. She is the editorial board member of the journal of Precision Forming Engineering. Her research interests are metallic glasses and high-entropy alloys, including thermoplastic forming of bulk metallic glasses, development of amorphous alloy powder and fabrication of amorphous coating, and fabrication and properties of high-entropy alloys. |
|
|
1 |
Feng L C, He Y Q, Qiao B, et al.Hot Working Technology,2013(24),13(in Chinese).冯立超,贺毅强,乔斌,等.热加工工艺,2013(24),13.2 Zhang X K.Amorphous materials and applications, Beijing Science and Technology Press, China,1987(in Chinese).章熙康. 非晶态材料及其应用,北京科学技术出版社,1987.3 Koch G H, Brongers M P H, Thompson N G, et al.Journal of Endocrinology,2002,122(1),23.4 Zeng R C, Han E H.Corrosion and protection of materials, Chemical Industry Press, China,2006(in Chinese).曾荣昌,韩恩厚.材料的腐蚀与防护,化学工业出版社,2006.5 Liu J J.Material wear principle and wear resistance, Tsinghua University Press, China,1993(in Chinese).刘家浚. 材料磨损原理及其耐磨性,清华大学出版社,1993.6 Elsharif M, Mcdougall J, Chisholm C U.Transactions of the Institute of Metal Finishing,1999,77(4),139.7 Li J Z, Lin A, Gan F X.Electroplating & Finishing,2004,23(5),30(in Chinese).李家柱,林安,甘复兴.电镀与涂饰,2004,23(5),30.8 Ma X L.Preparation of Fe-based amorphous coatings and microstructure and properties. Master's Thesis, Xi'an Shiyou University, China,2016(in Chinese).马晓琳. Fe基非晶态涂层的制备及其组织性能硏究.硕士学位论文,西安石油大学,2016.9 Luo Q, Sun Y J, Jiao J, et al.Surface & Coatings Technology,2018,334,253.10 Li Y C, Zhang C, Xing W, et al.ACS Applied material & Interfaces,2018,10,43144.11 Wang W H.Progress in Physics,2013,33(5),177(in Chinese).汪卫华. 物理学进展,2013,33(5),177.12 Inoue A, Kong F L, Zhu S L,et al.Intermetallics,2015,58(58),20.13 Liang X B, Cheng J B, Feng Y, et al.Journal of Materials Engineering,2017,45(9),1(in Chinese).梁秀兵,程江波,冯源,等.材料工程,2017,45(19),1.14 Zhang S D, Zhang W L, Wang S G, et al.Corrosion Science,2015,93,211.15 Nie G M, Huang C, Li B, et al.Surface Technology,2017,46(11),6(in Chinese).聂贵茂,黄诚,李波,等.表面技术,2017,46(11),6.16 Wei X, Dong C F, Yi P, et al.Corrosion Science,2018,136,119.17 Li Y S, Wang S W, Wang X W, et al.Journal of Materials Science & Technology,2020,43,32.18 Guo S F, Lai M L, Ding K L, et al.Surface Technology,2019,48(3),40(in Chinese).郭胜锋,赖利民,丁凯露,等.表面技术,2019,48(3),40.19 Liang D D, Wei X S, Wang Y, et al.Journal of Alloys and Compounds,2018,766,964.20 Wang M Q, Zhou Z H, Wang Q J, et al.Results in Physics,2019,15,102708.21 Si J J, Chen X H, Cai Y H, et al.Corrosion Science,2016,107,123.22 Joonoh Moon, Heon-Young Ha, Seong-Jun Park, et al.Journal of Alloys and Compounds,2019,775,1136.23 Xiong B, Li X, Zheng J B, et al.Rare Metal Materials and Engineering,2018,47(2),701(in Chinese).熊斌,李雪,郑继波,等.稀有金属材料与工程,2018,47(2),701.24 Yang F, Guo S F, Lan A D, et al.Journal of Iron and Steel Research(International),2016,23(11),1200.25 Wu J, Zhang S D, Sun W H, et al.Corrosion Science,2018,136,161.26 Guo S F, Chan K C, Xie S H, et al.Journal of Non-Crystalline Solids,2013,369,29.27 Li J W, Yang L J, Ma H R, et al.Materials & Design,2016,95(Apr.),225.28 Si J J, Wu Y D, Wang T, et al.Applied Surface Science,2018,445(Jul.1),496.29 Madinehei M, Bruna P, Duarte M J, et al.Journal of Alloys and Compounds,2014,615,S128.30 Xia H X, Chen Q J, Wang C J.Journal of Rare Earths,2017,35(4),406.31 Burkov A A, Chigrin P G.Surface & Coatings Technology,2018,351,68.32 Zhou J L, Kong D J.Journal of Alloys and Compounds,2019,795,416.33 Zhao R L, Feng L M, Liu H T, et al.Metallurgy and Materials,2019,39(3),155(in Chinese).赵仁亮,冯立明,刘海涛,等.冶金与材料,2019,39(3),155.34 Li W, Li H L, Zhu S J, et al.Journal of Alloys and Compounds,2018,762,1.35 Jia C G, Pang J, Pan S P, et al.Corrosion Science,2019,147,94.36 Zheng S, Li J W, Zhang J J, et al.Journal of Non-Crystalline Solids,2018,493,33.37 Li H F, Zheng Y F.Acta Biomaterialia,2016,36,1.38 Zhang H, Hu Y, Hou G L, et al.Journal of Non-Crystalline Solids,2014,406,37.39 Chu Z H, Wei F S, Zheng X W, et al.Journal of Alloys and Compounds,2019,785,206.40 Gostin P F, Oswald S, Schultz L, et al.Corrosion Science,2012,62,112.41 Gong Y B, Wang S L, Nie G M.China Surface Engineering,2016,29(5),87(in Chinese).龚玉兵,王善林,聂贵茂.中国表面工程,2016,29(5),87.42 Liang X B, Wang H, Shang C J, et al.China Surface Engineering,2017,30(1),101(in Chinese).梁秀兵,王慧,商俊超,等.中国表面工程,2017,30(1),101.43 Zhang S D, Wu J, Qi W B, et al.Corrosion Science,2016,110,57.44 Zhang H S, Wang F C, Ma Z, et al.Materials Reports,2006,20(7),16(in Chinese).张红松,王富耻,马壮,等.材料导报,2006,20(7),16.45 Wu R M, Sun Z F, Lian Y Z, et al.Packaging Engineering,2016,37(3),36(in Chinese).吴若梅,孙兆飞,连运增,等.包装工程,2016,37(3),36.46 Tavoosi M, Barahimi A.Surfaces and Interfaces,2017,8,103.47 Arman Zarebidaki, Amir Seifoddini, Taher Rabizadeh.Journal of Alloys and Compounds,2018,736,17.48 Jiao J, Luo Q, Wang Y, et al.Hot Working Technology,2018,47(12),88(in Chinese).焦津,罗强,王勇,等.热加工工艺,2018,47(12),88.49 Coimbrão D D, Zepon G, Koga G Y, et al.Journal of Alloys and Compounds,2020,826,154123.50 Qin Y J, Wu Y P, Zhang J F, et al.Transactions of Nonferrous Metals Society of China,2015,25(4),1144.51 Zhang H, Xie Y Y, Zheng X B, et al.Hot Working Technology,2015(6),105(in Chinese).张欢,谢有桃,郑学斌,等.热加工工艺,2015(6),105.52 Zhang C, Guo R Q, Yang Y, et al.Electrochimica Acta,2011,56(18),6380.53 Wu J, Zhang S D, Sun W H, et al.Surface & Coatings Technology,2018,335,205.54 Zhang C, Chan K C, Wu Y, et al.Acta Materials,2012,60,4152.55 Sadeghimeresht E, Markocsan N, Joshi S.Surface & Coatings Technology,2017,317,17.56 Esmaeil Sadeghi, Shrikant Joshi.Surface & Coatings Technology,2019,371,20.57 Bakare M S, Voisey K T, Chokethawai K, et al.Journal of Alloys and Compounds,2012,527,210.58 Xie L, Xiong X, Wang Y M.Materials Science and Engineering of Powder Metallurgy,2019,24(3),212(in Chinese).解路,熊翔,王跃明.粉末冶金材料科学与工程,2019,24(3),212.59 Anil Kumar, Sapan K. Nayak, Pavan Bijalwan,et al.Surface & Coatings Technology,2019,370,255.60 Pavan Bijalwan, Anil Kumar, Sapan K Nayak,et al.Journal of Alloys and Compounds,2019,796,47.61 Henao J, Concustell A, Cano I G, et al.Journal of Alloys and Compounds,2015,622,995.62 Zuo Y, Wang S L, Gong Y B.Journal of Netshape Forming Engineering,2018,10(5),113(in Chinese).左瑶,王善林,龚玉兵.精密成形工程,2018,10(5),113.63 Yang X L, Wang S L, Gong Y B, et al.Journal of Netshape Forming Engineering,2018,10(5),107(in Chinese).杨翔麟,王善林,龚玉兵,等.精密成形工程,2018,10(5),107.64 Wang Y F, Li H, Sun X, et al.Chinese Journal of Lasers,2018,45(3),216(in Chinese).王彦芳,李豪,孙旭,等.中国激光,2018,45(3),216.65 Yang X, Ma W, Han J P, et al.Thermal Spray Technology,2019,11(1),71(in Chinese).杨曦,马文,韩继鹏,等.热喷涂技术,2019,11(1),71.66 Yang Z X, Kan B, Li J X, et al.Materials (Basel, Switzerland),2017,10(11),1307.67 Xiong X L, Ma H X, Tao X, et al.Electrochimica Acta,2017,255,230.68 Zhang C, Zhang Z W, Chen Q, et al.Journal of Alloys and Compounds,2018,758,108.69 Wang Y, Li M Y, Sun L L, et al.Journal of Alloys and Compounds,2018,738,37.70 Wang Y, Li Y, Lu Y, et al.Chemical Engineering & Machinery,2016,43(3),284(in Chinese).王勇,李洋,吕妍,等.化工机械,2016,43(3),284.71 Wang Y, Li K Y, Sun Z X, et al.Chemical Engineering & Machinery,2017,44(4),394(in Chinese).王勇,李柯远,孙振旭,等.化工机械,2017,44(4),394.72 Wang Y, Li M Y, Zhu F, et al.Surface & Coatings Technology,2020,385.73 Zhou M, Kiros Hagos, Huang H Z, et al.Journal of Non-Crystalline So-lids,2016,452,50.74 Liu M M, Hu H X, Zheng Y G.Surface & Coatings Technology,2017,309,579.75 Mingo B, Arrabal R, Mohedano M, et al.Applied Surface Science,2018,433,653.76 Wang Q Y, Xi Y C, Zhao Y H, et al.Materials Characterization,2017,127,239.77 Jiao J, Luo Q, Wei X S, et al.Journal of Alloys and Compounds,2017,714,356.78 Liu J, Jiang C P.Hot Working Technology,2015,44(10),193(in Chinese).刘军,姜超平.热加工工艺,2015,44(10),193.79 Zheng Z B, Zheng Y G, Sun W H, et al.Tribology International,2015,90,393.80 Wu Y X, Luo Q, Jiao J, et al.Metallic Functional Materials,2016,23(1),12(in Chinese).吴仡璇,罗强,焦津,等.金属功能材料,2016,23(1),12.81 Lei S, Hu R, Pan Y, et al.Hot Working Technology,2016,45(6),244(in Chinese).雷声,胡蓉,潘勇,等.热加工工艺,2016,45(6),244.82 Han J J, Gao Z, Lu Y, et al.Hot Working Technology,2015,44(14),187(in Chinese).韩建军,高振,鲁元,等.热加工工艺,2015,44(14),187.83 Huang F, Kang J J, Yue W, et al.Journal of Alloys and Compounds,2020,820.84 Liu M M, Hu H X, Zheng Y G, et al.Surface and Coatings Technology,2019,367,311.85 Shravana Katakam, Vivek Kumar, Santhanakrishnan S,et al.Journal of Alloys and Compounds,2014,604,266.86 Zhang Y J, Song B, Ming J, et al.Corrosion Science,2020,163.87 Muhammad Mudasser Khan, Ishraq Shabib, Waseem Haider.Scripta Materialia,2019,162,223.88 Chiranjit Poddar, Jayaraj J, Amirthapandian S, et al.Intermetallics,2019,113,106571.89 Yuan L X, Tang D W, Zou S L, et al.Hot Working Technology,2017(8),170(in Chinese).袁联雄,唐德文,邹树梁,等.热加工工艺,2017(8),170.90 Jiang C P, Liu W Q.Surface Technology,2017,46(5),238(in Chinese).姜超平,刘王强.表面技术,2017,46(5),238.
|
|
|
|