MATERIALS AND SUSTAINABLE DEVEL OPMENT: MATERIALS REMANUFACTURING AND WASTE RECYCLING |
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Research Progress on the Preparation of New Building Materials Using Iron Tailings |
LU Chang1, CHEN Hongyun1, FU Liangjie1,2,3, TIAN Guangyan4, ZHANG Hong4, LIANG Jinsheng4, YANG Huaming1,2,3
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1 School of Minerals Processing and Bioengineering, Central South University, Changsha 410083, China 2 Key Laboratory for Mineral Materials and Application of Hunan Province, Central South University, Changsha 410083, China 3 Key Laboratory of Clay Mineral Functional Materials in China Building Materials Industry, Central South University, Changsha 410083, China 4 Key Laboratory of Special Functional Materials for Ecological Environment and Information of Ministry of Education, Hebei University of Technology, Tianjin 300130, China |
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Abstract Iron tailings are the parts containing small amounts of valuable elements and produced in the process of processing and utilization of iron ore. The iron tailing is one of the important components of solid wastes in mines and a valuable secondary resource. Abundant of non-recycled iron tailings are mainly disposed in iron tailings dam, which is a waste of land resource and also a potential threat to the environment. Efficient proces-sing and utilization of iron tailings is an effective way to energy efficiency, environmental protection and economic benefits. Iron tailings are fine, stable and complex materials, and mainly composed of silica and iron oxide, which is very close to the composition of natural placer minerals. It is an important development direction for the comprehensive utilization of iron tailing to apply to the field of new building materials. New building materials are the building materials whose performance and function are improved or increased on the basis of traditional building materials. The new building materials have the characteristics of high strength, light weight, energy saving and environmental protection. A lot of research has been done on the development of new building materials for iron tailings at home and abroad. According to the relevant data, iron tailings can be successfully applied to all kinds of building materials, such as environmental brick, building sound insulation material, glass-ceramics, building ceramics, porous insulation material and paint by adjusting chemical composition of iron tailings. Researchers have shown that it can add coal gangue, fly ash and other materials to iron tailings to make up for the shortage of iron tailings as raw materials for construction products. The new tailings wall material has high strength and is resistant to saline-alkali corrosion. Glass ceramics with pyroxene as its main crystal phase can be prepared by using various types of iron tailings. It has good acid and alkaline resistance, compressive strength and flexural strength. The thermal insulation materials from iron tailings have good mechanical properties and thermal insulation pro-perties. Because iron tailings contain a certain amount of iron oxide. Iron oxide has high stability under normal environmental conditions and is widely used in coatings, plastics, paper and ceramics. Iron tailings can also be applied to paint. There are studies on the use of iron tailings as a paint for building emulsion paint in the production of sustainable building coatings. Fe2O3 in iron tailings is also used as a natural colorant to prepare colored ceramic vitrified brick. At present, most of the new building materials of iron tailings are difficult to form a scale. The reasons are mainly as follows: (1) Under different producing areas and technological conditions, the iron tailings property differences, leading to poor stability of raw materials. (2) Because of the complexity of the raw materials, the production technology of iron tailings building materials products is not universal, which increases the cost of research and production. (3) As most mines are far from the city, iron tailings construction materials still belong to the products limited by the haul distance. (4) The product promotion and market development of new building materials of iron tailings are also a problem restricting its development. This paper reviews the research progress of iron tailings in new building materials such as wall materials, building decoration materials and heat insulation materials. It focuses on high value utilization of iron tailings as a new building material resource. The problems that iron tailings may face in the development of new building materials industry are analyzed and its development prospect is forecasted. In order to provide reference for the high value utilization of iron tailings in the field of new building materials.
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Published: 12 March 2021
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Fund:National Key R&D Program of China (2017YFB0310903) and the Fundamental Research Funds for the Central Universities of Central South University (2019zzts311). |
About author:: Chang Lu received her B.E. degree and M.S. degree in mineral processing engineering from Taiyuan University of Technology in 2011, and China University of Mining & Technology, Beijing in 2014, respectively. She is currently pursuing her Ph.D. in the School of Minerals Processing and Bioengineering at Central South University under the supervision of Prof. Huaming Yang. Her research is focused on the mineral materials and comprehensive utilization of solid waste. Huaming Yang is a professor of mineral materials in the School of Minerals Processing and Bioengineering, Central South University, China. He received his Ph.D. in mineral processing from Central South University of Technology, China, and went to the University of Bristol and the University of Queensland as a visiting professor. He is currently the director of Hunan Key Lab. of Mineral Materials & Application, and Hunan International Scientific & Technological Cooperation Base of Mineral Materials. His primary research interest is in mineral materials, including the structure modulating of nanoclay minerals, functional design of minerals, synthesis strategy for advanced materials from natural minerals, and comprehensive utilization of solid waste, especially focused on the interdisciplinary intersection of mineral processing, material science, physics, biomedicine, etc. Prof. Yang has published 7 book contributions and more than 180 scientific papers in international journals, including Adv. Funct. Mater., Chem. Mater., Appl. Catal. B, J. Mater. Chem., J. Phys. Chem., ChemComm, Adv. Mater. Interface, Am. Mineral., Clay Clay Miner., Appl. Clay Sci., et al. He was elected a leading talent of the National “Ten Thousand Talents Program”, and awarded the National Science Fund for Distinguished Young Scholars in China and the National Leading Young Talent in Science and Technology Innovation. Now Prof. Yang is the Vice Chairman of Mineral Materials branch of the Chinese Ceramic Society, and the Standing Director of the Chinese Non-Metallic Minerals Industry Association. He has served as the Associate Editor for Clay Minerals, the Guest Editor for Minerals. He acted as the Convenor of Mineral Materials Session of the 22nd Meeting of the International Mineralogical Association (Melbourne). |
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