| METALS AND METAL MATRIX COMPOSITES |
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| Research State on Heat Accumulation Behavior and TemperatureControl in Thermal Spraying Forming Process |
| DING Shuyu1, MA Guozheng1, CHEN Shuying1,2, HE Pengfei1, WANG Yiwen1, WANG Haidou1, XU Binshi1
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1 National Key Laboratory for Remanufacturing, Army Academy of Armored Forces, Beijing 100072
2 National Key Laboratory of Human Factors Engineering, China Astronaut Research and Training Center, Beijing 100094 |
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Abstract Thermal spraying technology is an important technology for surface enhancement of parts, which can be used to improve the comprehensive performance of parts such as wear resistance, corrosion resistance and high temperature resistance, and prolong the service life of parts. However, there exists deficiency including high temperature of flame and concentrated energy density during the forming process of thermal spraying, which makes the coating/substrate system accumulate a lot of heat. It leads to thermal cracks, even cracks, stripping and other phenomena of the coating. Thus the service reliability and working life of the coating were reduced.
It is needed to solve the problem of coating quality degradation due to heat accumulation. The recent research focus is to study the heat accumulation behavior during the forming process of thermal spraying and monitor the temperature field of the coating/substrate system. According to the heat accumulation law of the system, the temperature control of coating forming process can be realized by adjusting the spraying process parameters and implementing the cold medium, which is an important method to improve the quality of coating forming, create a good external environment for coating forming process, and solve the problem of coating/substrate heat accumulation.
In recent years, researchers have explored the heat accumulation behavior of coating/substrate system and studied the regularities of temperature evolution in the forming process of thermal spraying by applying numerical simulation and experimental testing methods comprehensively. Based on the characteristics of high efficiency and direct visualization in numerical simulation, the temperature distribution of the substrate surface and section was studied when the static spray gun sprayed at different distances and different substrate physical parameters. On this basis, the influence of dynamic spray gun on the heat accumulation of the system was studied in different heating trajectories, and the temperature change of the system was considered in the layer by layer stacking process of coating. This paper also summarizes the applicability, advantages and disadvantages of various instruments in measuring the temperature of substrate/coating system. Some scholars have analyzed the influence of the moving speed and trajectory of the spray gun on the heat accumulation of the system and tried to control the system temperature in an appropriate range through the spray process. Based on a comprehensive comparison of the advantages and disadvantages of different cooling media such as compressed air cooling, water cooling and dry ice jet cooling on the temperature control of the system, it is proposed that dry ice cooling has the dual functions of cleaning and cooling, which can greatly improve the overall performance of the coating.
This paper summarizes the research status of heat accumulation behavior and temperature control in thermal spraying forming process. The research on heat accumulation behavior is mainly carried out through numerical simulation and experimental testing, while the temperature control is mainly carried out based on the optimization of spraying process and the adoption of appropriate cold media for cooling. The deficiencies in current theoretical research and experimental testing are analyzed. In general, numerical simulation has an important application prospect in predicting the evolution regularity of temperature field of coating/substrate system in spray forming process, especially in the case of irregular shape of spray parts or complex trajectory of spray gun.
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Published: 12 September 2019
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| Fund:This work was financially supported by the National Natural Science Foundation of China (51675531, 51535011), Natural Science Foundation of Beijing, China (3172038) |
About author:: Shuyu Ding received his B.E. degree in Academy of Armored Forces Engineering in 2017. He is currently pursuing his master degree at the National Key Laboratory for Remanufacturing, Army Academy of Armored Forces under the supervision of academician Xu Binshi, researcher Haidou Wang and associate researcher Guozheng Ma. His research has focused on surface engineering.
Guozheng Ma received his B.E. degree in Northwes-tern Polytechnical University in 2008 and received his M.S. and Ph.D. degrees in National Key Laboratory for Remanufacturing at Academy of Armored Forces, China, in 2010 and 2014, respectively. And then, he joined the National Key Laboratory for Remanufacturing. He is supported by Yong elite scientists sponsor ship program by CAST. He is currently an associate researcher and Master tutor. His research interests include surface engineering, remanufacturing and tribology. |
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2019, Vol. 33 
