载流摩擦磨损研究现状及展望

doi:10.11896/cldb.18040166

Abstract
Figure/Table
References
Related Citation (13)

Download:

Full Text ( PDF ) (14536KB)
Export: BibTeX | EndNote (RIS)

Abstract With the development of electrified railway, space flight and aviation, military equipment and other fields, there is an urgent need for the research of current-carrying friction and wear theory and key technologies. For example, the maximum running speeds of the domestic high-speed railway “China Railway High-speed” and “Fuxing bullet trains” have exceeded 400 km/h, but a large increase in the speed will lead to a doubling of the current-carrying capacity of the pantograph-catenary system and an increase in the contact loss rate, thus seriously affecting the life of the pantograph-catenary system. As a new concept weapon, the electromagnetic orbital gun is a hotspot in global military research, and high-speed planing and high speed friction and wear, transition and arc ablation will also occur under high speed and high current carrying working conditions. Therefore, a thorough and systematic study of current-carrying tribology is conducive to solving practical problems, especially of great significance for the development of new wear-resistant and ablative materials.
Current-carrying friction and wear, as a result of the mutual coupling between electrical contact system and friction system, was studied by foreign scholars as early as the 1920s. In the initial experiments, copper or copper alloys were used as friction auxiliary materials. It is one of the typical work of current-carrying friction and wear research to explore the influence of current, load, sliding speed and arc on current-carrying friction and wear performance. At present, the research content has gradually developed from the traditional friction coefficient, wear rate and surface morphology to the contact resistance change, the influence of surface temperature rise, the quantitative analysis of arc erosion and so on.
In recent years, based on the accumulation of a large number of experimental data on the previous stage, researchers have found that the surface temperature rise and wear extent of current-carrying friction auxiliary materials are affected by current, load and sliding speed, and there is a functional relationship between them. Scholars at home and abroad have successfully used finite element analysis software such as ANSYS and COMSOL to simulate and predict the temperature field of pantograph-catenary system and electromagnetic gun track, effectively realizing the coupling of friction heat, Joule heat and arc heat, providing a scientific basis for prolonging the service life of equipment and solving the practical problems. At the same time, the wear extent prediction model is established by mathematical statistics method, and the law of current-carrying friction and wear can be studied more systematically by the prediction function. With the enrichment of research methods, researchers began to study the mechanism of current-carrying friction and wear in depth by combining the morphological composition of surface, subsurface and abrasive dust. On this basis, carbon-based composites and gradient self-lubricating materials were developed to meet the needs of current-carrying friction wor-king conditions.
This paper summarizes the basic characteristics of current-carrying friction and wear, expounds the influence of working parameters on current-carrying friction and wear performance, focuses on the analysis of arc generation mechanism and influencing factors in current-carrying friction and wear, summarizes the research results of simulation and prediction of temperature field and wear extent of current-carrying friction and wear, and the research progress of friction and wear mechanism, antifriction and arc suppression in current-carrying friction is summarized. Finally, the exis-ting problems in current-carrying friction research are sorted out and the improvement direction is put forward.

Key words： current-carrying friction wear electric arc friction wear mechanism predictive simulation antifriction and arc-suppressing

Published: 14 June 2019

CLC number:

TH117

Fund:This work was financially supported by the Natural Science Foundation of Beijing (2152031) and Weapons & Equipment Pre-Research Funded Project Key Laboratory Foundation (9140C8502010C85).

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	HUI Yang
	LIU Guimin
	YAN Tao
	DU Linfei
	ZHOU Li

Cite this article:

HUI Yang,LIU Guimin,YAN Tao, et al. Research Status and Prospect of Current-carrying Friction and Wear[J]. Materials Reports, 2019, 33(13): 2272-2280.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.18040166 OR http://www.mater-rep.com/EN/Y2019/V33/I13/2272

He D H, Manory R R, Grady N. Wear, 1998, 215(1), 146.2 Kubo S, Kato K. Wear, 1998, 216(2), 172.3 Nagasawa H, Kato K. Wear, 1998, 216(2), 179.4 Yan T, Liu G M, Zhu S, et al. Materials Review A: Review Papers,2018, 32(1), 135 (in Chinese).闫涛, 刘贵民, 朱硕,等. 材料导报:综述篇, 2018, 32(1), 135.5 Tu J P, Qi W X, Yang Y Z, et al. Wear, 2001, 249(10-11), 1021.6 Ding T. Friction and wear behaviors and electrical properties of pantograph strip/contact wire materials in electric railway. Ph.D. Thesis, Southwest Jiaotong University, China, 2011 (in Chinese).丁涛. 电气化铁路受电弓/接触线摩擦磨损性能及电特性研究. 博士学位论文, 西南交通大学, 2011.7 Wang X. Study on the mechanism of arc discharge for a pantograph/catenary system. Master's Thesis, Southwest Jiaotong University, China, 2011 (in Chinese).王鑫. 受电弓/接触网系统电弧放电机理研究. 硕士学位论文, 西南交通大学, 2011.8 Wang X R, Wang B. Journal of Chongqing University of Technology(Na-tural Science), 2018, 32(2), 207 (in Chinese).王秀荣, 王波. 重庆理工大学学报(自然科学), 2018, 32(2), 207.9 Meger R A, Cooper K, Jones H, et al. IEEE Transactions on Magnetics, 2005, 41(1), 211.10 Jin W L, Lei B, Li Z Y, et al. Fire Control & Command Control, 2013(11), 56 (in Chinese).金龙文, 雷彬, 李治源,等. 火力与指挥控制, 2013(11), 56.11 Yang D, Yuan W Q, Zhao Y, et al. Advanced Technology of Electrical Engineering and Energy, 2014, 33(3),48 (in Chinese).杨丹, 袁伟群, 赵莹,等. 电工电能新技术, 2014, 33(3), 48.12 Zhang Y Z, Yang Z H, Shang G B. Chinese Journal of Nature, 2014, 36(4), 256 (in Chinese).张永振, 杨正海, 上官宝. 自然杂志, 2014, 36(4), 256.13 Dai L M, Lin J Z, Ding X H. China Railway Science, 2002, 23(2),111 (in Chinese).戴利民, 林吉忠, 丁新华. 中国铁道科学, 2002, 23(2), 111.14 Xu B S, Zhu S H. Theory and technology of surface engineer, National Defense Industry Press, China, 2010 (in Chinese).徐滨士, 朱绍华. 表面工程的理论与技术, 国防工业出版社, 2010.15 Jia S G, Song K X, Zhang Y Z, et al. Hot Working Technology, 2011, 40(20), 4 (in Chinese).贾淑果, 宋克兴, 张应周,等. 热加工工艺, 2011, 40(20), 4.16 Dong L, Chen G X, Zhu M H, et al. Wear, 2007, 263(1), 598.17 Li X F. Study on the friction and wear behavior of stainless steel rubbing against copper-impregnated metallized carbon under electrical currents. Master's Thesis, Southwest Jiaotong University, China, 2011 (in Chinese).李丰学. 不锈钢/浸金属碳带电摩擦磨损性能的试验研究. 硕士学位论文, 西南交通大学, 2007.18 Hu C D. Study on arc erosion property of the strip materials with electric current. Master's Thesis, Henan University of Science and Technology, 2008 (in Chinese).胡道春. 滑板材料载流摩擦磨损中电弧侵蚀特性研究. 硕士学位论文, 河南科技大学, 2008.19 Matsuyama S. Japanese Journal of Tribology, 1996, 41(7), 670.20 Yi F, Zhang M, Xu Y. Carbon, 2005, 43(13), 2685.21 Shinchi A, Imada Y, Honda F, et al. Wear, 1999, 230(1), 78.22 Milkovic＇ M, Ban D. Carbon, 1996, 34(10), 1207.23 Liu Z, Jia H, Wang L, et al. Spacecraft Environment Engineering, 2016, 33(1), 72.24 Huo J Y, Xu S F, Liu X H, et al. Metallic Functional Materials, 2013, 20(1), 13 (in Chinese).霍金元, 许少凡, 刘献华,等. 金属功能材料, 2013, 20(1), 13.25 Tsai C W, Tsai M H, Yeh J W, et al.Journal of Alloys & Compounds, 2010, 490(1),160.26 Yan X Q, Xie Z L, Fan B S, et al. Tribology, 2011, 31(6), 587.27 Greenwood J A. British Journal of Applied Physics, 1966, 17(12), 1621.28 Xu J, Hui Y, Long X, et al. Materials & Design, 2004, 25(6), 489.29 Kubo S, Zhang X R, Zhang F. Foreign Locomotive & Rolling Stock Technology, 2000(5), 4 (in Chinese).久保俊一, 张孝仁, 张芳. 国外机车车辆工艺, 2000(5), 4.30 Zhao H, Barber G C, Liu J. Wear, 2001, 249(5-6), 409.31 Bu J, Ding T, Chen G X. Lubrication Engineering, 2010, 35(5), 22 (in Chinese).卜俊, 丁涛, 陈光雄. 润滑与密封, 2010, 35(5), 22.32 Shen X Q, Sun L M, Zhang Y Z. Lubrication Engineering, 2006(1), 72 (in Chinese).沈向前, 孙乐民, 张永振. 润滑与密封, 2006(1), 72.33 He D H, Manory R. Wear, 2001, 249(7), 626.34 Hu Y, Dong B J, Huang H, et al. Tribology, 2015, 35(6), 677 (in Chinese).胡艳, 董丙杰, 黄海,等. 摩擦学学报, 2015, 35(6), 677.35 Bouchoucha A, Chekroud S, Paulmier D. Applied Surface Science, 2004, 223(4), 330.36 Guo F Y, Lou X M, Li B J, et al. Journal of Liaoning Technical University (Natural Science), 2012, 31(1), 83 (in Chinese).郭凤仪, 娄晓妹, 李本君,等. 辽宁工程技术大学学报(自然科学版), 2012, 31(1), 83.37 Yasar I, Canakci A, Arslan F. Tribology International, 2007, 40(9), 1381.38 Dong L, Chen G X, Zhou G R. Machinery Design & Manufacture, 2010(2), 123 (in Chinese).董霖, 陈光雄, 周仲荣. 机械设计与制造, 2010(2), 123.39 Zhao X F, Miao Y F, Yu D Y. Materials Protection, 2017, 50(1), 5 (in Chinese).赵晓非, 苗雨芳, 于冬云. 材料保护, 2017, 50(1), 5.40 Xu D C, Wang J G. Tribology, 2016, 36(3), 371 (in Chinese).许迪初, 汪久根. 摩擦学学报, 2016, 36(3), 371.41 Wen S Z, Huang P. Principles of tribology, Tsinghua University Press, China, 2002 (in Chinese).温诗铸, 黄平. 摩擦学原理, 清华大学出版社, 2002.42 Matsuyama S, Li C Y. High Power Converter Technology, 1997(1),52 (in Chinese).松山晋作, 李春阳. 大功率变流技术, 1997(1), 52.43Tian L, Sun L M, Shang G B, et al. Materials for Mechanical Enginee-ring, 2012, 36(9), 69 (in Chinese).田磊, 孙乐民, 上官宝,等. 机械工程材料, 2012, 36(9), 69.44 Zhao F. Hunan Nonferrous Metals, 2007, 23(4), 35 (in Chinese).赵飞. 湖南有色金属, 2007, 23(4), 35.45 He D H, Manory R, Sinkis H. Wear, 2000, 239(1), 10.46 Azevedo C R F, Sinatora A. Engineering Failure Analysis, 2004, 11(6), 829.47 Dai L M. Study on friction and wear properties of skateboard materials. Ph.D. Thesis, China Academy of Railway Sciences, China, 2001 (in Chinese).戴利民. 滑板材料受流摩擦磨损性能的研究. 博士学位论文, 中国铁道科学研究院, 2001.48 Wang Q P. Arc theory in electrical appliances, Mechanical Industry Press, 1991(in Chinese).王其平.电器电弧理论, 机械工业出版社, 1991.49 Kubo S, Kato K. Tribology International, 1999, 32(7), 367.50 Dong L, Li C, Chen G, et al. China Railway Science, 2014, 35(3),102 (in Chinese).董霖, 李传喜, 陈光雄,等. 中国铁道科学, 2014, 35(3), 102.51 Walters S, Rachid A, Mpanda A. In : International Conference on Pantograph and Catenary Interaction Framework for Intelligent Control. Amiens, 2011, pp. 1. 52 Nituca C. Electric Power Systems Research, 2013, 96, 211.53 Ma Y S, Gao G Q, Zhu G Y. High Voltage Engineering, 2015, 41(11), 3597 (in Chinese).马云双, 高国强, 朱光亚. 高电压技术, 2015, 41(11), 3597.54 Plesca A. International Journal of Thermal Sciences, 2014, 84(84), 125.55 Mattera J P, Glises R, Baucour P, et al. Iet Electrical Systems in Transportation, 2012, 2(3), 110.56 Wu J Q, Qian Q Q. Journal of the China Railway Society, 2008, 30(3), 31 (in Chinese).吴积钦, 钱清泉. 铁道学报, 2008, 30(3), 31.57 Lei G, Qunzhan L I, Xie S, et al. Journal of Southwest Jiaotong University, 2013, 48(2), 230 (in Chinese).郭蕾, 李群湛, 解绍锋,等. 西南交通大学学报, 2013, 48(2), 230.58 Lyu Q A, Li Z Y, Lei B, et al. IEEE Transactions on Plasma Science, 2013, 41(5), 1403.59 Qing H, Bao M. Defence Technology, 2016, 12(2), 101.60 Chen L X, He J J, Xia S G, et al. High Voltage Engineering, 2014, 40(4), 1071 (in Chinese).陈立学, 何俊佳, 夏胜国,等. 高电压技术, 2014, 40(4), 1071.61 Li Q, Fan C Z, Jia Y Z, et al. Journal of Ballistics, 2006, 18(4), 38 (in Chinese).李强, 范长增, 贾元智,等. 弹道学报, 2006, 18(4), 38.62 Bucca G, Collina A. Wear, 2009, 266(1-2), 46.63 Usuda T. Quarterly Report of RTRI, 2007, 48(48), 170.64 Bucca G, Collina A. Tribology International, 2015, 92, 47.65 Hu Y, Yang H J , Dong B J , et al. Journal of the China Railway Society, 2016(1), 48.胡艳, 杨红娟, 董丙杰,等. 铁道学报, 2016(1), 48.66 Lee D, Gan Y X, Chen X, et al. Materials Science & Engineering A, 2007, 447(1-2), 209.67 Gao Z B, Wu G N, Lv W, et al. High Voltage Apparatus, 2009, 45(3), 104.高宗宝, 吴广宁, 吕玮,等. 高压电器, 2009, 45(3), 104.68 He C H. Development of pantograph-catenary arc simulate on system and experimental research. Master's thesis, Southwest Jiaotong University, China, 2009 (in Chinese).何常红. 弓网电弧模拟系统的研制和试验研究. 硕士学位论文, 西南交通大学, 2009.69 Zhang Y, Yang Z, Song K, et al. Friction, 2013, 1(3),259.70 Tu C J. Preparation and investigation of wear behavior and anti-wear mechanism of resin-type pantograph contact strip materials. Ph.D. Thesis, Hunan University, China, 2009 (in Chinese).涂川俊. 树脂型受电弓滑板材料的制备与磨损特性及抗磨机理研究. 博士学位论文, 湖南大学, 2009.71 Ouyang J H, Shi C C, Liu Z G, et al. Wear, 2015, 330-331,272.72 Zhang Y, Ding G P, Zhou Y C, et al. Materials Letters, 2002, 55(5), 285.73 Zhai W, Shi X, Yao J, et al. ASLE Transactions, 2015, 58(3), 454.74 Xu Z, Shi X, Zhang Q, et al. Journal of Materials Engineering & Performance, 2014, 23(6), 2255.75 Song J, Zhang Y, Yuan F, et al. Journal of the European Ceramic Society, 2015, 35(5), 1581.76 Song J, Zhang Y, Su Y, et al. Wear, 2015, 338-339, 351.77 Su Y F, Zhang Y S, Song J, et al. Tribology Letters, 2016, 61(1), 9.