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CLDB  2017, Vol. 31 Issue (8): 140-144    https://doi.org/10.11896/j.issn.1005-023X.2017.08.028
  计算模拟 |
波纹管内高压成形焊接区变形特征研究*
陈晓华1, 赵长财1, 国庆波2, 李建超1
1 燕山大学先进锻压成形技术与科学教育部重点实验室, 秦皇岛 066004;
2 秦皇岛北方管业有限公司, 秦皇岛 066004
Research on the Deformation Feature of Welded Zone in Hydroformed Bellows
CHEN Xiaohua1, ZHAO Changcai1, GUO Qingbo2, LI Jianchao1
1 Key Laboratory of Advanced Forging & Stamping Technology and Science of Ministry of Education of China,Yanshan University, Qinhuangdao 066004;
2 Qinhuangdao North Metal Hose CO.,LTD, Qinhuangdao 066004
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摘要 准确建立焊接管材母材、热影响区和焊缝的材料力学模型,是焊接波纹管内高压胀形工艺分析的前提条件。基于焊接区单向拉伸试验和硬度测试等条件建立焊接区混合材料准则,确定了热影响区和焊缝的材料力学模型。通过波纹管液压胀形工艺仿真与试验,研究胀形液体压力和凹模初始高度等工艺参数对波纹管变形特征的影响,并结合变形前后的组织分析发现,焊接区的枝状晶组织使成形后波纹管焊接区与母材壁厚存在差异,并且变形后马氏体相的存在促进裂纹的形核,引起后期使用中的应力腐蚀破裂。
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陈晓华
赵长财
国庆波
李建超
关键词:  波纹管  内高压成形  焊接管  混合材料准则  数值仿真    
Abstract: It is the prerequisite for analyzing bellows internal high pressure bulging to create the material and mechanical model precisely for welded tube including parent metal, heat affected zone and welded bead. In this study, the material model was created by a mixture material criterion based on the uniaxial tensile test and microhardness test of welded zone. The influence of internal pressure and die parameters on the deformation feature of tube was studied by the hydroforming test and numerical simulation. Microstructure analysis shows that the dendritic crystal in welded zone makes thickness difference between parent metal and welded zone after bulging, and martensite appeared after deformation can promote the formation of crack and induce the stress corrosion cracking of bellows in later use.
Key words:  bellows    hydroforming    welded tube    mixture material criterion    numerical simulation
               出版日期:  2017-04-25      发布日期:  2018-05-02
ZTFLH:  TG376.4  
基金资助: 国家自然科学基金(51305386;51305385);燕山大学博士基金(B865)
通讯作者:  赵长财:男,1964年生,博士,教授,博士研究生导师,研究方向为管板材特种成形工艺及其理论 E-mail:zhao1964@ysu.edu.cn   
作者简介:  陈晓华:男,1988年生,博士研究生,研究方向为管板材特种成形工艺及其理论 E-mail:cxh05123@163.com
引用本文:    
陈晓华, 赵长财, 国庆波, 李建超. 波纹管内高压成形焊接区变形特征研究*[J]. CLDB, 2017, 31(8): 140-144.
CHEN Xiaohua, ZHAO Changcai, GUO Qingbo, LI Jianchao. Research on the Deformation Feature of Welded Zone in Hydroformed Bellows. Materials Reports, 2017, 31(8): 140-144.
链接本文:  
http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.08.028  或          http://www.mater-rep.com/CN/Y2017/V31/I8/140
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