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High Entropy Alloys
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Light-weight High-entropy Alloy: a Review
JIA Yuefei, WANG Gang, JIA Yandong, WU Shiwei, MU Yongkun, XU Long, ZHANG Liangbo, XU Liming
Materials Reports
2020,34(17 ):17003 -17017. DOI:10.11896/cldb.20040207
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High-entropy alloy has attracted masses of attention due to its unique alloy design concept and excellent properties. The previous high-entropy alloys, whose density is relatively high, are mainly based on transition group elements, refractory elements or rare earth elements, which greatly limits their application. With the trend of material lightweight, the research on light-weight high-entropy alloys are gradually increasing. Light-weight high-entropy alloy is a new branch of high-entropy alloy based on light elements such as Al, Li, Mg, Ti, etc. Light-weight high-entropy alloys have unique advantages of low density, low modulus, high specific strength and high specific hardness. In addition, light-weight high-entropy alloys also have high strength, high hardness, excellent wear resistance, good oxidation resistance, excellent corrosion resistance, good high temperature oxidation resistance, high temperature softening resistance and good biocompatibility. The superior properties of light-weight high-entropy alloys have significant potential to be applied to aerospace and biotechnology.
At present, the research of light-weight high-entropy alloys mainly involve the development of composition, preparation, characterization and properties. The development and design of new components mainly use the method of combination of empirical parameters, CALPHAD and DFT (Density functional theory) calculation. The main methods of alloys preparation are induction melting, arc melting and mechanical alloying. The phase composition and structure of light-weight high-entropy alloys usually include amorphous structure, single-phase polycrystalline structure, multiphase complex structure, etc. The research of performance mainly involves mechanical properties, include strength, hardness, high tempe-rature creep, etc., and also includes oxidation resistance, corrosion resistance, biocompatibility, etc. In this paper, the composition design, pre-paration, microstructure and properties of light-weight high-entropy alloy are reviewed. Meanwhile, the problems and challenges for light-weight high-entropy alloy are prospected.
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Advances in Experimental Research on Irradiation Damage of High-entropy Alloys
JIN Ke, LU Chenyang, DOU Yankun, HE Xinfu, YANG Wen
Materials Reports
2020,34(17 ):17018 -17030. DOI:10.11896/cldb.20040078
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Long before the proposal of the concept of high-entropy alloy, researchers have observed the strong dependence of ion irradiation induced swelling on the concentration of principal elements in the Fe-Cr-Ni alloy system in 1970s. Nonetheless, the underlying physics of such dependence was not systematically investigated, and principal elements were rarely targeted in design of irradiation resistant alloys, until the recent development of high-entropy alloys. This new family of alloys greatly expands the compositional space for alloy design, and provides an ideal playground of studying the impact of principal alloy elements on the irradiation response. In the recent years, significant experimental effort has been made to understand the impact of number, type, and concentration of alloying elements on the irradiation (by ions, electrons, and neutrons) induced microstructural evolution and property degradation. The up-to-date results have revealed that, defect evolution process is retarded in the alloys with high chemical complexity, through tuning the energy dissipation and the defect formation and migration energies. For example, the size of interstitial clusters is reduced, and the formation and growth of voids and helium bubbles are suppressed. It has been evidenced that proper modification of principal elements can indeed improve the irradiation resistance of alloys, however, considerable discrepancies have also been observed regarding the irradiation-induced phase instability, swelling, and hardening for different alloy systems and irradiation conditions. Therefore, a conclusive evaluation cannot be made on whether the irradiation resistance of high-entropy alloys is overall superior. We review the major progress in experimental studies on irradiation effects of high-entropy alloys, and summarize the current understanding and evaluation of the irradiation resistance. The limitations or contradictions of experimental results are discussed, and perspectives are provided for the future studies in this field.
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Computer Simulation of Irradiation Performance of High Entropy Alloy
XU Biao, FU Shangchao, ZHAO Shijun, HE Xinfu
Materials Reports
2020,34(17 ):17031 -17040. DOI:10.11896/cldb.20040054
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Nuclear power plays a vital role in the existing energy system and is an essential part of the clean energy that is urgently needed in the world today. Nuclear structural materials are one of the most critical factors to ensure the reliability and safety of nuclear power systems. In the future fourth-generation fission and fusion reactors, the core structural materials will be in harsh environments such as high temperature, strong chemical corrosion, and intense neutron irradiation. This extremely harsh application environment puts stringent requirements on the structural materials used for future reactors. High energy neutrons generated by nuclear fission or nuclear fusion would cause significant atomic displacement in the material and produce point defects or defect clusters, which will degrade the performance of the material. Therefore, it is crucial to study the damage mechanism of materials under irradiation conditions and to develop new irradiation-resistant structural materials for the implementation of advanced reactors. In recent years, as a new type of alloys, high entropy alloy (HEAs) has shown good irradiation resistance and corrosion resistance, hence they have become one of the prominent candidates for the structural materials used in the future reactors. Among various efforts to study the irradiation damage mechanism of HEAs, computational simulation has become an extraordinary method to understand their radiation resistance, since experiments would be limited by the cost and availability of the equipment.
At present, there still exist many problems in the simulation of the irradiation performance of HEAs. One of the most important factor is that the disordered state caused by the random arrangement of elements poses a significant challenge to computational simulation methods. For example, due to the random arrangement of elements, it is difficult to define the chemical potential of each constituent element, which leads to different results in the calculation of defect energies in HEAs. Due to the large number of constituent elements, the empirical potentials for HEAs are difficult to obtain, which makes it challenging to carry out molecular dynamics simulation and other simulation methods. Moreover, the first-principles calculation method, which does not rely on the empirical potentials, is limited by computational capability. It can only simulate small atomic systems, but can not simulate the nature of defect clusters and the long-term diffusion of defects. These factors are the limitations in the simulation of the irradiation performance of HEAs.
Despite these limitations, in recent years, researchers have made significant progress in the simulation of the irradiation performance of HEAs. For example, the analysis of chemical disorder helps to explain the relationship between irradiation performance and the structure of HEAs. The mechanism of defect generation under irradiation conditions is well demonstrated by analyzing the initial displacement damage and the properties of the displacement threshold energy. The sluggish diffusion effect and the preferential diffusion of defects are explored by calculating the formation and migration energy of defects. Finally, the recombination of Frenkel defects and interactions among different types of defects are also studied, which elucidate the mechanism of defect evolution in HEAs.
In this paper, recent progress on computer simulation of irradiation performance of HEAs in recent years is reviewed. First, the basic properties of HEAs and several methods used for irradiation damage simulations are briefly introduced. Then, the irradiation damage mechanisms of HEAs are discussed in five aspects as follows: ⅰ. defect generation mechanism, ⅱ. the energetic properties of defects, ⅲ. defect diffusion properties, ⅳ. defect recombination properties, and ⅴ.the interactions among different defects. Finally, we provide some views on the current challenges and possible directions in the future .
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A Review on High-entropy Superalloys with FCC/L1
2
Structure
YAO Hongwei, LU Yiping, CAO Zhiqiang, WANG Tongmin, LI Tingju
Materials Reports
2020,34(17 ):17041 -17046. DOI:10.11896/cldb.20050264
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Superalloys are unique high-temperature materials widely used in the aerospace and energy industry. The performance of conventional supe-ralloys has been improved by alloying and advanced manufacturing processes during the past decades. However, operating temperatures are now reaching limits posed by the melting temperatures of these materials. Since 2004, a new alloy design and development philosophy—high-entropy alloys (HEAs), or multi-principle-element alloys (MPEAs)—has attracted significant attention. The four core effects of HEAs, including high configurational entropy, sluggish diffusion, severe lattice distortion, and cock-tail effect, are mainly responsible for the various physical and mechanical properties.
To develop higher performance of HEAs, precipitation strengthening has been widely applied in HEAs and is proved to be effective in strengthening or toughening. Based on the HEA concept and the coherent microstructure of FCC/L1
2
, a series of high-entropy superalloys (HESAs) has been developed with high strength and long-time microstructural stabilities at high temperatures.
However, the work about phase formation of HESAs were few, and the mechanisms of strengthening and deformation still lacked systematic research. In addition, the surface stability of materials at elevated temperature is an important indicator in engineering applications, but there were few studies. Recently, researchers have developed a series of HESAs based on the empirical phase formation rules and computer simulation methods. The effects of morphology and stability for the L1
2
precipitated phase, the lattice mismatch, etc. on high-temperature performance, such as high strength and creep property were studied. Moreover, the surface stability of some HESAs were investigated in oxidizing and corrosive environments.
The present work summarizes the research progress of HESAs. The phase formation, mechanical properties, high temperature oxidation and corrosion are briefly reviewed. Finally, the future perspective of HESAs is prospected.
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Preparation of FeCrNiCuAlSn
0.5
High-entropy Alloys Coating by Thermite Reaction
CHEN Gang, LUO Tao, SHEN Shucheng, TAO Tao, TANG Xiaotian, XUE Wei, XIA Yi
Materials Reports
2020,34(17 ):17047 -17051. DOI:10.11896/cldb.20060192
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High-entropy alloy(HEA) has some excellent properties which are difficult to achieve by traditional alloys because of its characteristics of multi-principal element and high mixing entropy, and has great application prospects in the field of surface technology. In this paper, FeCrNiCuAlSn
0.5
HEA coating was prepared on the surface of 45 steel based on the thermite reaction/spray deposition HEA cladding coating technology. XRD, SEM and EDS were used to analyze the phase structure, microstructure and element distribution of the FeCrNiCuAlSn
0.5
HEA coa-ting, and the hardness, bonding strength, friction and wear properties of the coating were determined using Vickers hardness tester, top breaking test machine and ball disc friction meter. The results showed that the spray coating was mainly composed of FCC phase and BCC phase, and may contained a small amount of Ni
3
Sn
2
. The microstructure of coating was dendrite, the secondary dendrite arm spacing was about (5.25±2.75) μm, and the average cooling rate reached 2.37×10
4
K/s. No defects such as pores and inclusions appeared at the interface between the coating and the substrate, and a good metallurgical bond was achieved. The average bonding strength of the coating and substrate was (412.8±16) MPa. The average microhardness of the coating was (539±10)HV, the friction coefficient and the wear rate was 0.50, (7.24±0.52)×10
-6
mm
3
/(N·m), respectively, while the friction coefficient and wear rate of the 45 steel substrate was 0.75, (1.45±0.35)×10
-5
mm
3
/(N·m), respectively, showing more excellent wear resistance than the substrate.
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Research on Parameter Optimization and Microstructure and Properties of CoCrFeMnNi High Entropy Alloy Coating Cladded by Plasma Arc Welding
WEI Shiyong, PENG Wenyi, ZHAO Wenchao, KANG Yifan, CHEN Bin, BAO Rongrong, DENG Xiaohua
Materials Reports
2020,34(17 ):17052 -17057. DOI:10.11896/cldb.20040198
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The parameters of plasma arc welding (PAW) were optimized by orthogonal tests, the CoCrFeMnNi high entropy alloy coating was prepared by PAW on Q235 steel substrate. The microstructure and properties of cladding layer were analyzed by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), electron back scatter diffraction (EBSD) and microhardness tes-ter.The results showed that the significance influence of plasma process parameters on the dilution ratio of cladding layer is in turn with welding speed, the arc current and feeding gas flow, but which on the microhardness of cladding layer is in turn with the arc current, welding speed and feeding gas flow. The optimal parameter combination obtained by the range, variance and macromorphology of cladding layer is welding current of 70 A, welding speed of 7 mm/s, feeding gas of 8 L/s. Under these conditions, the cladding layer has no obvious macroscopic crack, but it has many pores, micro holes and few aggregations. The cladding layer is mainly composed of FCC structure phase as the type phase of Ni, the main elements are uniformly distributed on the cladding layer surface. The diameter of 92.7% grains within cladding layer surface is less than 10 microns. The oriention distribution of the low-angle grain boundarys (LAGBS) is concentrated within 5°, but that of the high-large angle grain boun-darys (HAGBS) is randomly distributed at 15—55°. The dilution ratio of the coating layer is about 17.86%. The hardness distribution on cladding layer surface is relatively uniform, however, that of the cross-section is changed with the gradient for microstucture.
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High Entropy Alloys:the New Irradiation-Resistant Candidate Materials Towards the Fusion Reactors
WANG Xuejiao, QIAO Junwei, WU Yucheng
Materials Reports
2020,34(17 ):17058 -17066. DOI:10.11896/cldb.20050032
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With the development of nuclear fusion technology, the irradiation damages of materials has gained increasing attention as the vital issues for the restriction of the development of nuclear fusion. During the operation of fusion reactors, the materials are confronted with series of extreme operating conditions, including high temperature, the sputtering of high-density plasma, erosion, neutron irradiation, etc., which requires that the materials have fine characters such as good mechanical properties, neutron irradiation resistance, plasma sputtering resistance and corrosion resistance, etc. Lately, high entropy alloys (HEAs) have been gradually devised as a new irradiation-resistant candidate for fusion reactors materials, and the evaluation of irradiation resistance and the irradiation damage mechanism both require in-depth researches. HEAs are a new concept of alloy design, which forms high-thermostability solid solution phase by high entropy and low diffusivity of multi-component alloy itself. The characters of HEAs are distinguished from conventional alloys, including high entropy effect, high lattice distortion, sluggish diffusion effect and ‘cocktail’ effect, which lead to the high strength and hardness, corrosion resistance, high temperature softening resistance, excellent soft magnetic properties of HEAs. The present researches of irradiation damage of HEAs are mainly conducted by ion irradiation and it is focused on the evolution of dislocation loops, He bubbles and phase stability. It is found that the formation of dislocation loops and He bubbles of HEAs under ion irradiation has been suppressed evidently, which may be ascribed that the high lattice distortion acts as the traps to absorb the irradiation damages, such as vacancies and He atoms, thus relieve the irradiation damages. In addition, towards the operating condition of the fusion plants at high temperature, irradiation-resistant refractory HEAs have been gradually developed, which mainly utilize the high melting point elements as main compositions, such as V, Hf, Ta, W, etc. This paper introduces the research states and progresses of irradiation damages in HEAs, including the evolution of dislocation loops, He bubbles, the phase stability of matrix and precipitations of HEAs under ion irradiation, the irradiation behavior of HEAs under neutron irradiation, as well as the development and progress of irradiation-resistance refractory HEAs towards fusion reactors. Finally, the research directions in future are prospected so as to supply the reference for the development of irradiation-resistant HEAs towards fusion reactor.
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Phase Stability of the Co
x
Mn
2-
x
CrFeNi High Entropy Alloys
TIAN Mengyun, WU Changjun, LIU Ya, PENG Haoping, WANG Jianhua, SU Xuping
Materials Reports
2020,34(17 ):17067 -17071. DOI:10.11896/cldb.19120159
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The phase stability of arc-melted Co
x
Mn
2-
x
CrFeNi (
x
=0.25—1.75) high entropy alloys in as-cast and 800 ℃ or 1 000 ℃ annealed states were investigated using XRD, SEM, EDS, and DSC. It was found that the Co
x
Mn
2-
x
CrFeNi alloy with more than 15at% Co had a FCC single phase in as-cast state or after annealing at 800 ℃ or 1 000 ℃ for 720 h. The as-cast Co
0.25
Mn
1.75
CrFeNi alloy was composed of FCC+BCC two-phase. However, after annealing at 1 000 ℃ or 800 ℃ for 720 h, the BCC phase disappeared, and the Cr element enriched and transformed into FCC+σ phases. In 800 ℃ annealed Co
0.5
Mn
1.5
CrFeNi alloy, not only σ phase but also Cr-rich BCC phase was precipitated from the as-cast FCC matrix. DSC measurements showed that the transition point of FCC phase increased with the increasing of Co content, and the σ phase would decompose at 1 097—1 120 ℃. In addition, although thermodynamic calculation based on TCFE database could accurately predict the stability of FCC phase, it could not accurately predict the stability of BCC phase and σ phase. That is to say, the thermodynamic parameters of the σ and BCC phases in Co-Cr-Fe-Mn-Ni system still need to be further optimized.
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Effect of Carbon on Microstructures and Mechanical Properties of Co-free Fe
40
Mn
30
Ni
10
Cr
10
Al
10
High-entropy Alloy
BAI Li, WANG Yuzhe, LYU Yukun, YAN Yi, FU Meiwen
Materials Reports
2020,34(17 ):17072 -17076. DOI:10.11896/cldb.20050196
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Fe
40
Mn
30
Ni
10
Cr
10
Al
10
high-entropy alloy was successfully prepared by vacuum arc melting, and 5at% carbon was added. The effect of carbon on phase constituents, microstructure and mechanical properties of the Fe
40
Mn
30
Ni
10
Cr
10
Al
10
high-entropy alloy was studied systematically. It was found that Fe
40
Mn
30
Ni
10
Cr
10
Al
10
high-entropy alloy was composed of FCC phase, BCC phase and B2 nano-particles, and B2 nano-particles embedded in BCC phase. Addition 5at% carbon to Fe
40
Mn
30
Ni
10
Cr
10
Al
10
high-entropy alloy, BCC phase and B2 nano-particles transformed into FCC phase, and a large amount of M
7
C
3
carbide appeared along grain boundaries. Due to the addition of carbon, the elongation of the alloys increased from 18% to 26%, while the tensile strength of the alloy changed little, which was kept at about 730 MPa.
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Research Progress on Eutectic High Entropy Alloys
HUANG Sirui, WU Hao, ZHU Heguo
Materials Reports
2020,34(17 ):17077 -17081. DOI:10.11896/cldb.19110176
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As the earliest alloy in human history, the invention of bronze opened a new chapter in the history of metal smelting. There are more than 30 practical alloy systems that have been used for industrial sectors so far. Eutectic alloys, such as steel (Fe-C), Al-Si alloy, Ag-Cu alloy, have been widely used because of special properties such as low melting point and good fluidity.
High entropy alloys are known as one of the three major breakthroughs in alloying theory in recent decades. Theoretically, more than 7 000 high entropy alloy systems can be designed from 13 kinds of arbitrarily selected common elements. Compared with traditional alloys that based on one element, the design space of high entropy alloys are much larger. Moreover, it is found that high entropy alloys can form simple microstructures such as a simple face-centered cubic, single body-centered cubic or face-centered cubic and body-centered cubic while conventional alloys gene-rally form complex intermetallic compounds. Hence, high entropy alloys owe high strength, high wear resistance, high corrosion resistance and other excellent properties. Specific performance changes can be achieved by controlling the composition of high entropy alloys to meet different design needs, so high entropy alloys have great research value and application space.
Eutectic high entropy alloys (EHEAs) have composition characteristics of eutectic alloys and high entropy alloys. EHEAs have gained extensive attention in recent years because of the super strength, plasticity, resistance to friction and corrosion. So far, a variety of new eutectic high entropy alloys have been successfully prepared. The scholars have carried out in-depth research on the growth mechanism and strengthening mechanism of the first eutectic high entropy alloy AlCoCrFeNi
2.1
designed by Professor Yiping Lu. EHEAs have gained extensive attention in recent years because of the super strength, plasticity, resistance to friction and corrosion. In this paper, the production of eutectic EHEAs is briefly described, and the achievements are reviewed. Moreover, the composition design, preparation method and studies about EHEAs' properties are mainly introduced, and the prospects for their future development are discussed.
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Review and Perspective on High Entropy Alloys Prepared by Additive Manufacturing
MA Minyu, LIAN Yong, ZHANG Jin
Materials Reports
2020,34(17 ):17082 -17088. DOI:10.11896/cldb.20030074
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Since the high entropy alloys were discovered in recent years, they have attracted enormous attention of researchers due to their unique design concept, microstructure and excellent performance. While the high price of high entropy alloys, the application of traditional manufacture cause the waste in prepartion, especially in the preparation of complex parts. Additive manufacturing is a novel technology that directly manufactures solid parts from three-dimensional data of parts, which can largely solve the preparation of high entropy alloys in complex parts. Moreover, the additive manufacturing technology has the characteristics of precise manufacturing and rapid solidification, which can ensure the uniformity of the alloy's structure than the traditional manufacture process, and is also more conducive to the refinement of the alloys' grains. However, the high entropy alloys and additive manufacturing are both new discipline and research on high entropy alloys via additive manufacturing is even on its infancy. This paper introduces the most commonly additive manufacturing technologies for high entropy alloys, focusing on the research on the microstructure evolution laws, mechanical properties, corrosion resistance, and high entropy alloy composite materials in additive manufactu-ring technology. Meanwhile, this paper summarizes the advantages and disadvantages of additive manufacturing high entropy alloys, and provides some references for the study of additive manufacturing technology in high entropy alloys.
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