铝钢双金属液固复合铸造研究现状

doi:10.11896/cldb.22110329

Abstract
Figure/Table
References
Related Citation (15)

Download:

Full Text ( PDF ) (12228KB)
Export: BibTeX | EndNote (RIS)

Abstract With the increasingly prominent problems of resource shortage and environmental pollution, energy saving and emission reduction have become the main goals pursued by the world. In the automotive industry, there is an increasing trend of replacing traditional steel or cast iron with lightweight aluminum alloys. Aluminum/steel bimetal has both performance advantages and is a very potential material for engine parts such as cylinder blocks and pistons. Bimetallic compound casting has been widely concerned due to its advantages of simple process and small structural restrictions. The main challenges of aluminum/steel liquid-solid bimetallic composite casting include the easy oxidation of the steel substrate surface, poor wettability of Al to Fe, and the formation of hard and brittle intermetallic compounds at the interface, resulting in unsatisfactory bimetallic bonding properties. In recent years, researchers have carried out a lot of research on improving the bonding strength of the bimetal interface in aluminum/steel liquid-solid composite casting. In this paper, the commonly used aluminum/steel liquid-solid composite casting process and its quality influencing factors are summarized, and the research status of interface composition and evolution process of aluminum/steel liquid-solid composite casting bimetal in recent years is summarized. Finally, the research progress of aluminum/steel liquid-solid composite casting on improving interface bonding strength is reviewed. On this basis, the future research and development direction of aluminum/steel bimetal liquid-solid composite casting are summarized and prospected in this paper.

Key words： aluminum/steel bimetal liquid-solid compound casting intermetallic compound interface phase composition bonding strength

Published: 10 September 2024 Online: 2024-09-30

CLC number:

TB331

Fund:National Key R & D Program of China (2020YFB2008400), the Key Scientific and Technological Project of Henan Province (222102230059).

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	WANG Tao
	CHEN Chong
	ZHANG Guoshang
	WEI Shizhong
	MAO Feng
	XIONG Mei

Cite this article:

WANG Tao,CHEN Chong,ZHANG Guoshang, et al. Research Status of Al/Fe Liquid-solid Bimetallic Compound Casting[J]. Materials Reports, 2024, 38(17): 22110329-8.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.22110329 OR http://www.mater-rep.com/EN/Y2024/V38/I17/22110329

1 Basak S, Das H, Pal T K, et al. Materials Characterization, 2016, 112, 229.
2 Bonollo F, Carturan I, Capitò G, et al. Metallurgical Science Technology, 2006, 24(2), 3.
3 Lombardi A, D'Elia F, Ravindran C, et al. Materials Characterization, 2014, 87, 125.
4 Meschut G, Janzen V, Olfermann T. Journal of Materials Engineering Performance, 2014, 23(5), 1515.
5 Viala J, Peronnet M, Barbeau F, et al. Composites Part A:Applied Science Manufacturing, 2002, 33(10), 1417.
6 Herbst S, Aengeneyndt H, Maier H J, et al. Materials Science and Engineering:A, 2017, 696, 33.
7 Wang H, Qin G L, Geng P H, et al. Journal of Manufacturing Processes, 2020, 49, 18.
8 Liu Y, Zhao H Y, Peng Y. The International Journal of Advanced Manufacturing Technology, 2020, 107(3), 1713.
9 Liu J, Jiang S C, Shi Y, et al. Journal of Materials Processing Technology, 2015, 224, 49.
10 Sun J H, Yan Q, Gao W, et al. Materials Design, 2015, 83, 120.
11 Wang P F, Chen X Z, Pan Q H, et al. The International Journal of Advanced Manufacturing Technology, 2016, 87(9), 3081.
12 Yu G Y, Zou T P, Chen S H, et al. Materials Characterization, 2020, 167, 110518.
13 Liu Y, Bian X, Yang J, et al. Journal of Materials Research, 2013, 28(22), 3190.
14 Liu P, Liu T, Wang Q D. Material Reports A:Review Papers, 2014, 28(1), 26(in Chinese).
刘平, 刘腾, 王渠东. 材料导报A:综述篇, 2014, 28(1), 26.
15 Bakke A O, Nordmark A, Arnberg L, et al. In:The 17th International Conference on Aluminium Alloys. EDP Sciences, Grenoble, 2020, pp. 06005.
16 Tavakoli A M, Nami B, Malekan M, et al. International Journal of Metalcasting, 2021, 16, 689.
17 Ramadan M, Alghamdi A S, Hafez K M, et al. Materials, 2020, 13(24), 5642.
18 Ramadan M, Ayadi B, Rajhi W, et al. Key Engineering Materials, 2020, 835, 108.
19 Jiang W M, Li G Y, Wu Y, et al. Journal of Materials Processing Technology, 2018, 258, 239.
20 Jiang W M, Fan Z T, Li C. Journal of Materials Processing Technology, 2015, 226, 25.
21 Jiang W M, Fan Z T, Li G Y, et al. Journal of Alloys and Compounds, 2016, 678, 249.
22 Durrant G, Gallerneault M, Cantor B. Journal of Materials Science, 1996, 31(3), 589.
23 Bakke A O, Arnberg L, Løland J O, et al. Journal of Alloys and Compounds, 2020, 849, 156685.
24 Sun L, Li C A, Tu J W, et al. Journal of Central South University, 2014, 21(8), 3037.
25 Scharf S, Riedel E, Stein N, et al. Journal of Materials Processing Technology, 2017, 248, 31.
26 Li C. Investigation of bonding ability between Al alloy cylinder block and iron cylinder liner for diesel-engine. Master's Thesis, Huazhong University of Science and Technology, China, 2015(in Chinese).
李迟. 柴油机铝合金缸体与铁基缸套结合性能研究. 硕士学位论文, 华中科技大学, 2015.
27 Wang T, Chen C, Ma J B, et al. Materials Characterization, 2023, 197, 112700.
28 Wu M W, Yang J P, Huang F, et al. The International Journal of Advanced Manufacturing Technology, 2022, 120, 537.
29 Yue Z. Study on steel/aluminum bimetal composite casting produced with in-mold induction heating. Master's Thesis, Zhengzhou University, China, 2007(in Chinese).
张跃. 型内感应加热钢/铝双金属复合成型工艺. 硕士学位论文, 郑州大学, 2007.
30 Zhang P, Cui J Z, Du Y H, et al. Acta Metallurgica Sinica, 1997, 33(8), 869(in Chinese).
张鹏, 崔建忠, 杜云慧, 等. 金属学报, 1997, 33(8), 869.
31 Springer H, Kostka A, Payton E J, et al. Acta Materialia, 2011, 59(4), 1586.
32 Khoonsari E M, Jalilian F, Paray F, et al. Materials Science and Technology, 2010, 26(7), 833.
33 Xia Z S. Effect of rare earth element on molten aluminum wetting to steel sheet. Master's Thesis, Northeastern University, China, 2008(in Chinese).
夏志升. 稀土等合金元素对铝液在钢板上润湿性的影响. 硕士学位论文, 东北大学, 2008.
34 Gatzen M, Radel T, Thomy C, et al. Journal of Materials Processing Technology, 2014, 214(1), 123.
35 Bouayad A, Gerometta C, Belkebir A, et al. Materials Science and Engineering:A, 2003, 363(1-2), 53.
36 Cheng W J, Wang C J. Surface and Coatings Technology, 2011, 205(19), 4726.
37 Kim J M, Shin K, Shin J S. Metals, 2020, 10(6), 759.
38 Springer H, Kostka A, dos Santos J F, et al. Materials Science and Engineering:A, 2011, 528(13-14), 4630.
39 Du Y, Schuster J C, Liu Z K, et al. Intermetallics, 2008, 16(4), 554.
40 Jiang W M, Fan Z T, Li G Y, et al. Journal of Alloys and Compounds, 2016, 688, 742.
41 Burkhardt U, Grin Y, Ellner M, et al. Acta Crystallographica Section B:Structural Science, 1994, 50(3), 313.
42 Ogura T, Ueda K, Saito Y, et al. Materials Transactions, 2011, 52(5), 979.
43 Grin J, Burkhardt U, Ellner M, et al. Zeitschrift für Kristallographie-Crystalline Materials, 1994, 209(6), 479.
44 Roger J, Bosselet F, Viala J. Journal of Solid State Chemistry, 2011, 184(5), 1120.
45 Fedorov V, Elβner M, Uhlig T, et al. In:19th Chemnitz Seminar on Materials Engineering. Chemnitz, 2017, pp. 012009.
46 Rømming C, Hansen V, Gjønnes J. Acta Crystallographica Section B:Structural Science, 1994, 50(3), 307.
47 Yanson T I, Manyako M B, Bodak O I, et al. Acta Crystallographica Section C:Crystal Structure Communications, 1996, 52(12), 2964.
48 Shahverdi H R, Ghomashchi M R, Shabestari S, et al. Journal of Materials Processing Technology, 2002, 124(3), 345.
49 Pasche G, Scheel M, Schäublin R, et al. Metallurgical and Materials Transactions A, 2013, 44(9), 4119.
50 Shih T S, Tu S H. Materials Science and Engineering:A, 2007, 454-455, 349.
51 Rong J, Kang Z, Chen S, et al. Materials Characterization, 2017, 132, 413.
52 Awan G H, Ul Hasan F. Materials Science and Engineering:A, 2008, 472(1-2), 157.
53 Tanaka Y, Kajihara M. Journal of Materials Science, 2010, 45(20), 5676.
54 van Alboom A, Lemmens B, Breitbach B, et al. Surface and Coatings Technology, 2017, 324, 419.
55 Takata N, Nishimoto M, Kobayashi S, et al. Intermetallics, 2015, 67, 1.
56 Shin J, Kim T, Lim K, et al. Journal of Alloys and Compounds, 2019, 778, 170.
57 Niu G D, Wang Y, Zhu L J, et al. Materials Science and Technology, 2022, 38(13), 902.
58 Yang Y, Sui Y D, Jiang Y H, et al. Light Alloy Fabrication Technology, 2021, 49(7), 15 (in Chinese).
杨祎, 隋育栋, 蒋业华, 等. 轻合金加工技术, 2021, 49(7), 15.
59 Chen D, Chen Y Q, Xu G C, et al. Special Casting & Nonferrous Alloys, 2013, 33(7), 665(in Chinese).
陈达, 陈翌庆, 徐光晨, 等. 特种铸造及有色合金, 2013, 33(7), 665.
60 Wang Q, Zhao C Z, Zhang H X, et al. International Journal of Materials Science Engineering, 2019, 6(3), 72.
61 Mao F, Zhang P, Wei S Z, et al. Materials, 2022, 15(19), 6507.
62 Zhang X M, Chen Z Y, Luo H F. Material Reports, 2021, 35(7), 7145(in Chinese).
张先满, 陈再雨, 罗洪峰. 材料导报, 2021, 35(7), 7145.
63 Chen X, Li L, Zhou D J. Material Reports A:Review Papers, 2016, 30(7), 125(in Chinese).
陈鑫, 李龙, 周德敬. 材料导报A:综述篇, 2016, 30(7), 125.
64 Ding Z Y, Hu Q D, Lu W Q, et al. Materials Characterization, 2018, 136, 157.
65 Zhang N F, Hu Q D, Yang F, et al. Metallurgical and Materials Transactions A, 2020, 51(6), 2711.
66 Liu G P. Study on the fabrication, microstructure and property of Cu/Al bimetallic(polymetallic) composite material. Ph. D. Thesis, Shanghai Jiao Tong University, China, 2019(in Chinese).
刘国平. 铜/铝双(多)金属复合材料制备及组织性能研究. 博士学位论文, 上海交通大学, 2019.
67 Ramadan M, Khaliq A, Hafez K, et al. Crystals, 2022, 12(3), 324.
68 Bao Z M, Wang S, Han R H, et al. Materials Research Express, 2021, 8(1), 016517.
69 Guo Z L, Liu M, Bian X F, et al. Journal of Materials Research and Technology, 2019, 8(3), 3126.
70 Aguado E, Baquedano A, Uribe U, et al. In:The Sixth International Light Metals Technology Conference. Old Windsor, 2013, pp. 711.
71 Dezellus O, Digonnet B, Sacerdote-Peronnet M, et al. International Journal of Adhesion Adhesives, 2007, 27(5), 417.
72 Raja V, Kavitha M, Chokkalingam B, et al. Transactions of the Indian Institute of Metals, 2020, 73(6), 1555.
73 Feng Z J, Ma C J, Shen G R, et al. Foundry, 1994(12), 1(in Chinese).
冯志军, 马春江, 沈桂荣, 等. 铸造, 1994(12), 1.
74 Chen R, Xu Q, Guo H, et al. Materials Science Engineering:A, 2017, 685, 391.
75 Sjölander E, Seifeddine S. Journal of Materials Processing Technology, 2010, 210(10), 1249.
76 Bakke A O, Arnberg L, Løland J O, et al. Journal of Alloys and Compounds, 2020, 849, 156685.
77 Viala J, Peronnet M, Barbeau F, et al. Composites Part A:Applied Science Manufacturing, 2002, 33(10), 1417.
78 Chen G, Yang M, Jin Y, et al. Journal of Materials Processing Technology, 2019, 266, 19.
79 Wang G, Dargusch M S, Qian M, et al. Journal of Crystal Growth, 2014, 408, 119.
80 Li R Q, Liu Z L, Dong F, et al. Metallurgical Materials Transactions A, 2016, 47(8), 3790.
81 Li Y Y, Chen W P, Zheng K H, et al. Foundry Technology, 2017, 38(2), 377(in Chinese).
李远扬, 陈维平, 郑开宏, 等. 铸造技术, 2017, 38(2), 377.
82 Xu B, Tong W P, Liu C Z, et al. Journal of Materials Science & Technology, 2011, 27(9), 856.
83 Zhong D S, Fu Y, Liu N, et al. Rare Metal Materials and Engineering, 2012, 41(2), 757(in Chinese).
钟德水, 付莹, 刘宁, 等. 稀有金属材料与工程, 2012, 41(2), 757.
84 Sui D, Han Q. Journal of Materials Processing Technology, 2023, 311, 117783.
85 Pan J, Yoshida M, Sasaki G, et al. Scripta Materialia, 2000, 43(2), 155.
86 Yu H, Zhang G W, Lv W Z, et al. Journal of Alloys and Compounds, 2023, 932, 167343.