METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
Research Progress of Ceramic Shell for Superalloy Investment Casting and Its Interface Reaction with Alloy |
XIAO Hansong1, XUAN Weidong1,2,*, DAI Ruiqing1, LIU Yonghong1, LI Junjie1, REN Zhongming1,2
|
1 State Key Laboratory of Advanced Special Steels, Shanghai University, Shanghai 200444, China 2 Shanghai Key Laboratory of New Technology Application of Iron and Steel Metallurgy, Shanghai University, Shanghai 200444, China |
|
|
Abstract Because of their superior high-temperature properties, superalloys are widely utilized in aerospace engines and industrial combustion turbines, and ceramic shells are required for the production of superalloy castings.This paper reviews the evolution of ceramic shell preparation technology over the past few years.It discusses the current state of research on the selection of ceramic shell matrix material, the influence of binder, the modification of fiber material, the preparation process, etc.Moreover, it analyzes and discusses the interfacial reaction between ceramic shells and superalloys, summarizes the mechanism of interfacial chemical reaction and wettability, and summarizes the influence of ceramic material/alloy component elements on the interfacial reaction as well as the limitations of existing studies.This paper concludes by identifying the most important directions for future research based on ceramic shell preparation technology for precision casting of superalloy.
|
Published: 25 May 2024
Online: 2024-05-28
|
|
Fund:National Natural Science Foundation of China (52274386, 92060104),Major National Science and Technology Projects(2017-Ⅶ-0008-0102),Shanghai Municipal Commission of Science and Technology(20511107700). |
|
|
1 Zhang J, Wang L, Wang D, et al. Acta Metallurgica Sinica, 2019, 55(9), 1077(in Chinese). 张健, 王莉, 王栋, 等. 金属学报, 2019, 55(9), 1077. 2 Li H, Chandrashekhara K, Komaragiri S, et al. Journal of Materials Processing Technology, 2014, 214(7), 1418. 3 Chen X Y, Xiao L, Yu J B, et al. Specia Casting & Nonferrous Alloys, 2016, 36(8), 844(in Chinese). 陈晓燕, 肖旅, 余建波, 等. 特种铸造及有色合金, 2016, 36(8), 844. 4 Kanyo J E, Schaffner S, Uwanyuze R S, et al. Journal of the European Ceramic Society, 2020, 40(15), 4955. 5 Chang Jun Bae, Daniel Kim, John W Halloran. Journal of the European Ceramic Society, 2019, 39(2-3), 618. 6 Venkat Y, Choudary K R, Das D K, et al. Ceramics International, 2021, 47(4), 5663. 7 Xu W L, Lu Z L, Tian G Q, et al. Journal of Materials Processing Technology, 2019, 271, 615. 8 Yao J S, Tang D Z, Liu X G, et al. Journal of Aeronautical Materials, 2015, 35(6), 1(in Chinese). 姚建省, 唐定中, 刘晓光, 等. 航空材料学报, 2015, 35(6), 1. 9 Li F, Chen X Y, Zhao Y J, et al. The International Journal of Advanced Manufacturing Technology, 2018, 99, 1771. 10 Wang F, Li F, He B, et al. Journal of the European Ceramic Society, 2013, 33(13-14), 2745. 11 Wang L Y, Liang Y H, Yin Y C, et al. Ceramics International, 2016, 42(9), 11496. 12 Xu Y X, Lu R, Li L. Special Casting & Nonferrous Alloys, 2004(2), 52(in Chinese). 许云祥, 鲁蕊, 李磊. 特种铸造及有色合金, 2004(2), 52. 13 Venkat Y, Choudary K R, Das D K, et al. Ceramics International, 2020, 46(17), 26572. 14 Kang H F, Li F, Zhao Y J, et al. Journal of Materials Engineering, 2013(8), 85(in Chinese). 康海峰, 李飞, 赵彦杰, 等. 材料工程, 2013(8), 85. 15 Lu G, Mao P, Yan Q S, et al. The Chinese Journal of Nonferrous Metals, 2015(11), 3164(in Chinese). 芦刚, 毛蒲, 严青松, 等. 中国有色金属学报, 2015(11), 3164. 16 Yuan C, Jones S. Journal of the European Ceramic Society, 2003, 23(3), 399. 17 Zhu W Y, Liu Y, Guan K, et al. Journal of the European Ceramic Society, 2019, 39(4), 1712. 18 Lv K, Liu X D, Du Z X, et al. Ceramics International, 2016, 42(14), 15397. 19 Lu G, Chen Y S, Yan Q S, et al. Journal of the European Ceramic Society, 2022, 42(8), 3624. 20 Vecchio C D, Fenu G, Pellegrino F A, et al. Applied Mathematical Mo-delling, 2019, 72, 324. 21 Adrian S. Metallurgical and Materials Transactions B, 2006, 37(1), 131. 22 Aguilar J, Schievenbusch A, Kättlitz O. Intermetallics, 2011, 19(6), 757. 23 Pattnaik S, Karunakar D B, Jha P K. Journal of Materials Processing Technology, 2012, 212(11), 2332. 24 Li A L, Cao L M, Xue M, et al. Hot Working Technology, 2007, 36(5), 48(in Chinese). 李爱兰, 曹腊梅, 薛明, 等. 热加工工艺, 2007, 36(5), 48. 25 Zi Y. Effects of Re and Y elements on interface reactions between supe-ralloy melts and ceramic materials. Ph. D. Thesis, University of Science and Technology of China, China, 2020(in Chinese). 訾赟. Re和Y元素对高温合金熔体与陶瓷材料界面反应的影响. 博士学位论文, 中国科学技术大学, 2020. 26 Tresa M, Sammy T. Journal of Propulsion and Power, 2006, 22(2), 361. 27 Li F, Ni H J, Yang L X, et al. Materials, 2019, 12(4), 606. 28 Caron P, Khan T. Aerospace Science and Technology, 1999, 3(8), 513. 29 Zietara M, Alan C, Czyrska-Filemonowicz A, et al. Materials Transactions, 2011, 52(3), 336. 30 Zhang J X, Murakumo T, Harada H, et al. Scripta Materialia, 2003, 48(3), 287. 31 Wang H, Shang G F, Liao J F, et al. Ceramics International, 2018, 44(7), 7667. 32 Xuan W D, Du L F, Song G, et al. Corrosion Science, 2020, 177, 108969. 33 Cingi C. Mold-metal reactions in magnesium investment castings. Ph. D. Thesis, Helsinki University of Technology, Finland, 2006. 34 Valenza F, Muolo M L, Passerone A, et al. Journal of Materials Science, 2010, 45(8), 2071. 35 Lin K F , Lin C C. Journal of Materials Science, 1999, 34, 5899. 36 Du X S, Cao W B, Wang C D, et al. Materials Science and Engineering A, 2015, 642(26), 181. 37 Moghaddam S M, Sadeghi F, Paulson K, et al. International Journal of Fatigue, 2015, 80, 203. 38 Zeng Q, Zhang D T, Ma S W, et al. Journal of Materials Engineering, 2001(5), 20(in Chinese). 曾强, 张德堂, 马书伟, 等. 材料工程, 2001(5), 20. 39 Li Q, Song J X, Wang D G, et al. Rare Metals, 2011, 30, 405. 40 Yao J S, Tang D Z, Li X, et al. Special Casting & Nonferrous Alloys, 2014, 34(6), 630(in Chinese). 姚建省, 唐定中, 李鑫, 等. 特种铸造及有色合金, 2014, 34(6), 630. 41 Rao Y, Yao J S, Wang L L, et al. Special Casting & Nonferrous Alloys, 2018, 38(4), 408(in Chinese). 饶洋, 姚建省, 王丽丽, 等. 特种铸造及有色合金, 2018, 38(4), 408. 42 Li J P, Zhang H R, Gao M, et al. Materials, 2018, 11(5), 749. 43 Zheng L, Xiao C B, Zhang G Q, et al. Journal of Aeronautical Materials, 2012, 32(3), 10(in Chinese). 郑亮, 肖程波, 张国庆, 等. 航空材料学报, 2012, 32(3), 10. 44 Zhao Y S, Zhang J, Luo Y S, et al. Acta Metallurgica Sinica, 2015, 51(10), 1261(in Chinese). 赵云松, 张剑, 骆宇时, 等. 金属学报, 2015, 51(10), 1261. 45 Shi Z X, Li J R, Liu S Z, et al. Rare Metal Materials and Engineering, 2010, 39(3), 490(in Chinese). 史振学, 李嘉荣, 刘世忠, 等. 稀有金属材料与工程, 2010, 39(3), 490. 46 Hou J S, Cong P J, Zhou L Z, et al. The Chinese Journal of Nonferrous Metals, 2011, 21(5), 945(in Chinese). 侯介山, 丛培娟, 周兰章, 等. 中国有色金属学报, 2011, 21(5), 945. 47 Yao J S, Tang D Z, Liu X G, et al. Materials Science Forum, 2013, 748, 765. 48 Chen X Y, Jin Z, Bai X F, et al. Acta Metallurgica Sinica, 2015, 51(7), 853(in Chinese). 陈晓燕, 金喆, 白雪峰, 等. 金属学报, 2015, 51(7), 853. 49 Chen X Y, Zhou Y Z, Jin T, et al. Journal of Materials Science & Technology, 2016, 32(2), 177. 50 Wang R M, Song Y G, Han Y F, et al. Micron, 2002, 33(6), 575. 51 Yu P, Wang Y Q, Wang W. Corrosion Science and Protection Technology, 2006, 18(3), 183(in Chinese). 于萍, 王亚权, 王文. 腐蚀科学与防护技术, 2006, 18(3), 183. 52 Xiao C B, Han Y F. Scripta Materialia, 1999, 41(11), 1217. 53 Zhou P J, Yu J J, Sun X F, et al. Scripta Materialia, 2007, 57(7), 643. 54 Zhou P J, Yu J J, Sun X F, et al. Materials Science & Engineering A, 2012, 551(8), 236. 55 Zi Y, Meng J, Zhang C W, et al. Journal of Alloys and Compounds, 2019, 789(15), 472. 56 Yue E L, Yu T, Wang Y J, et al. Intermetallics, 2021, 132, 107133. 57 Sun N R, Zhang L T, Li Z G, et al. Materials Science and Engineering A, 2014, 606(12), 417. 58 Wu W P, Ding Z J, Chen B, et al. Journal of Materials Research and Technology, 2022, 18, 5144. 59 Zhang J C, Huang T W, Lu F, et al. Journal of Alloys and Compounds, 2021, 876(25), 160114. 60 Liu C P, Zhang X N, Wang C Y, et al. Journal of Alloys and Compounds, 2021, 851(15), 156177. 61 Xue M. Study on ceramic-superalloy interface reactions during the directional solidification processing. Master’s Thesis, Tsinghua University, China, 2007(in Chinese). 薛明. 定向凝固过程中陶瓷与高温合金界面研究. 硕士毕业论文, 清华大学, 2007. 62 Wu J J, Wang D B, Gui M C, et al. Acta Metallurgica Sinica, 1999(1), 103(in Chinese). 吴洁君, 王殿斌, 桂满昌, 等. 金属学报, 1999(1), 103. 63 Tolpygo V K, Murphyb K S, Clarke D R. Acta Materialia, 2008, 56(3), 489. 64 Liu A H. The interfacial reaction law and micromechanism between titanium alloy melts and ceramic mould. Ph.D. Thesis, Harbin Institute of Technology, China, 2007(in Chinese). 刘爱辉. 钛合金熔体与陶瓷铸型界面反应规律及微观机理研究. 博士学位论文, 哈尔滨工业大学, 2007. 65 Zi Y, Meng J, Zhang C W, et al. Acta Metallurgica Sinica (English Letters), 2020, 33, 1021. |
|
|
|