RESEARCH PAPER |
|
|
|
|
|
Synthesis of Melamine Phenylphosphate and Its Application in Rigid Polyurethane Foams |
WANG Zhengzhou1,2, SUN Haoyu1, XU Xiaoyan1
|
1 School of Materials Science and Engineering, Tongji University, Shanghai 201804; 2 Key Laboratory of Advanced Civil Engineering Materials of Ministry of Education, Tongji University, Shanghai 201804; |
|
|
Abstract Melamine (MEL) and phenylphosphonic acid (PPA) were used to synthesize a kind of nitrogen-phosphorus flame retardant, i.e. melamine phenylphosphate (MPP), and its chemical structure have been characterized by 31P nuclear magnetic resonance (31P NMR) spectrum and infrared spectrum. The flame retardant properties of the flame retarded rigid polyurethane foams (RPUF) were investigated by limiting oxygen index (LOI), UL 94 and cone calorimetry. Results showed that when the MPP loading was 15wt%, the LOI of the flame retarded RPUF was 27% and its UL 94 rating was V-0. The peak heat release rate (PHRR) of flame retarded RPUF at the MPP loading of 15% was reduced by 44% compared with that of the pure RPUF. The presence of 15% MPP in RPUF led to a 50% increase in compressive strength and a 27% increase in flexural strength, respectively, compared with pure RPUF. The thermal conductivity of the RPUF flame retarded by 15% MPP was 0.025 9 W/(m·K) which increased a little compared with the pure RPUF. Moreover, the thermal decomposition of flame retarded RPUF was studied by thermogravimetric analysis.
|
Published: 25 July 2017
Online: 2018-05-04
|
|
|
|
1 Jin W, Cai J L, Yu Y H, et al. Analysis of PUR application for architectural energy saving[J]. Architectural Knowledge,2010(3):81(in Chinese). 靳伟, 蔡敬林, 余垠海, 等. 浅析硬泡聚氨酯在建筑节能领域的应用[J]. 建筑知识, 2010(3):81. 2 Qin S L, Yang Z G. The effect of additive flame retardant on the flame retardant property of rigid polyurethane foams[J].Polym Mater Sci Eng,2007,23(4):167(in Chinese). 秦桑路,杨振国. 添加型阻燃剂对聚氨酯硬泡阻燃性能的影响[J]. 高分子材料科学与工程,2007,23(4):167. 3 Zhang L P, Wang Q. The research on the effects of different flame retardants to the flame retardant performance of soft polyurethane foams[J].Develop Appl Mater,2006,21(3):4(in Chinese). 张理平, 王俏. 不同阻燃剂对聚氨酯软泡阻燃性能影响的研究[J].材料开发与应用,2006,21(3):4. 4 Thirumal M, Khastgir D,Singha N K,et al.Effect of expandable graphite on the properties of intumescent flame-retardant polyurethane foam[J].J Appl Polym Sci,2008,110(5):2586. 5 Zhang X G,Ge L L,Zhang W Q,et al. Expandable graphite-methyl methacrylate-acrylic acid copolymer composite particles as a flame retardant of rigid polyurethane foam[J].J Appl Polym Sci,2011,122(2):932. 6 Shi L,Tian C R,Zhou Q M,et al.Study on halogen-free flame-retardant high density rigid polyurethane foam filed with expandable graphite with different particle sizes[J].China Plast,2006,20(4):25(in Chinese). 石磊,田春蓉,周秋明,等.不同粒径可膨胀石墨无卤阻燃高密度硬质聚氨酯泡沫塑料研究[J].中国塑料,2006,20(4):25. 7 Thirumal M,Khastgir D,Nando G B,et al.Halogen-free flame retardant PUF:Effect of melamine compounds on mechanical, thermal and flame retardant properties[J].Polym Degrad Stab,2010,95(6):1138. 8 Singh H,Jain A K,Sharma T P.Effect of phosphorus-nitrogen additives on fire retardancy of rigid polyurethane foams[J].J Appl Polym Sci,2008,109(4):2718. 9 Wu D H,Zhao P H,Liu Y Q,et al.Halogen free flame retardant rigid polyurethane foam with a novel phosphorus-nitrogen intumescent flame retardant[J].J Appl Polym Sci,2014,131(11):39581. 10 王正洲,孙皓宇.一种无卤阻燃剂的制备方法及其在硬质聚氨酯泡沫中应用:中国,105669943A[P].2016-06-15. 11 Costa L,Camino G. Thermal behaviour of melamine[J].J Thermal Anal,1988,34(2):423. 12 Mahmoud S,Bassam E,Jamal N D,et al.Evidences for chelating complexes of lithium with phenylphosphinic and phenylphosphonic acids:A spectroscopic and DFT study[J]. Phosphorus Sulfur Silicon,2014,189(4):558. 13 Wahab Z,Foley E A,Pellechia P J,et al.Surface functionalization of nanodiamond with phenylphosphonate[J].J Colloid Interface Sci,2015,450:301. 14 Nijs H,Clearfield A,Vansant E F,et al. The intercalation of phenylphosphonic acid in layered double hydroxides[J].Microp Mesop Mater,1998,23(1):97. 15 Svoboda J,Zima V,Bene L,et al.Synthesis and characterization of new potential intercalation hosts-barium arylphosphonates[J].J Phys Chem Solids,2008,69(5):1439. 16 Ji S Y,Guo E Y,Li H Y,et al.The study on nucleation mechanism of thermosetting polyurethane foam[J]. Polyurethane Ind,2010,25(3):42(in Chinese). 纪双英, 郭恩玉, 李宏运, 等. 热固性聚氨酯泡沫成核机理的研究[J].聚氨酯工业,2010, 25(3):42. 17 Wu Z,Guo Q,Shen J,et al.Study on structure and property of rigid polyurethane foam[J]. J Building Mater,2009,12(4):453(in Chinese). 吴蓁, 郭青, 沈军,等. 硬质聚氨酯泡沫塑料结构及其性能的研究[J].建筑材料学报,2009,12(4):453. 18 Chalivendra V B,Shukla A,Bose A,et al. Processing and mechanical characterization of lightweight polyurethane composites[J].J Mater Sci,2003,38(8):1631. 19 Li X Y,Wang Z Z, Liang H J.The study of melamine phosphate and pentaerythritol in flame-retardant EVA[J].Polym Mater Sci Eng,2003,23(1):145(in Chinese). 李小云,王正洲,梁好均.三聚氰胺磷酸盐和季戊四醇在EVA中的阻燃研究[J].高分子材料科学与工程,2003,23(1):145. 20 Breen C,D′Mello N,Yarwood J.The thermal stability of mixed phenylphosphonic acid/water intercalates of kaolin and halloysite.A TG-EGA and VT-DRIFTS study[J].J Mater Chem,2002,12(2):273. 21 Verdolotti L,Lavorgna M,Di M E,et al.Hydration-induced reinforcement of rigid polyurethane-cement foams:The effect of the co-continuous morphology on the thermal-oxidative stability[J].Polym Degrad Stab,2013,98(1):64. |
|
|
|