RESEARCH PAPER |
|
|
|
|
|
Study on Microstructure and Properties for Co-rich Layers Cemented Carbides by Surface Nitriding Treatment |
GONG Manfeng1, SUI Guangzhou1, LIAN Haishan1, LI Mingsheng1,
MO Deyun1, CHEN Jian2, WU Shanghua2
|
1 Institute of Mechatronic Engineering, Lingnan Normal University, Zhanjiang 524048; 2 College of Mechatronic Engineering, Guangdong University of Technology, Guangzhou 510220 |
|
|
Abstract The Co-rich layers and Ti-rich hard phase-layers on cemented carbides were prepared by a two-step sintering technology, respectively. The microstructure, sintering phases and mechanical properties of cemented carbides before and after nitriding treatment were studied. The ~20 μm-thick Co-rich layers were obtained on the surface of specimen under vacuum sintering condition, and no cubic carbide phase was contained in the Co-rich layers. The surfaces of specimen appear a kind of hill topography and own bright silver metal luster which were confirmed by microstructure morphology analysis. It can be used to repair the micro-defects, e.g. micro-cracks or micro-holes, on the surface of specimens, improve the toughness of cemented carbides surface, and enhance the interfacial bonding strength between the coating and the substrate. The fine grain ~1 μm-thick Ti-rich hard phase layers could be prepared in situ on the specimen surface by nitridation. The Ti-rich hard phase layers appear gold or brown color and a relatively smooth surface by microstructure analysis. Through comparison and analysis, it could be concluded that though the densities of specimens are decreased as a result of nitridation treatment, but simultaneously some properties can be significantly improved, such as fine grain size distribution and favorable surface micro-strain in the Ti-rich hard phase, which can promote surface hardness with remote toughness loss, and also effectively improve wear resistance and lifetime of cemented carbide tools.
|
Published: 25 April 2017
Online: 2018-05-02
|
|
|
|
1 Kim H C, Kim D K, Woo K D, et al. Consolidation of binderless WC-TiC by high frequency induction heating sintering [J]. Int J Refract Met Hard Mater,2008,26(1):48. 2 Zhang L, Chen S, Cheng X, et al. Effects of cubic carbides and La additions on WC grain morphology, hardness and toughness of WC-Co alloys [J]. Trans Nonferr Met Soc Chin,2012,22(7):1680. 3 Shi L Y, Liu Y M, Huang J H, et al. Growth kinetics of cubic carbide free layers ingraded cemented carbides [J]. Int J Miner Metall Mater,2012,19:64. 4 Shen Z J, Nyg M. Kinetic aspects of superfast consolidation of silicon nitride based ceramics by spark plasma sintering [J]. Mater Chem,2001,11:204. 5 Wang X Q, Xie H F, Guo H L, et al. Sintering of WC-Co powder with nanocrystalline WC by spark plasma sintering [J]. Rare Met,2006,25(3):246. 6 Zhang D M, Fu Z. Mechanism and application of spark plasma sintering technology [J]. J Wuhan Univ Technol,1999,21(6):15. 7 Toshio N, Hideki M, Keiichi T, et al. Material design method for the functionally graded cemented carbide tool [J]. Int Refract Met Hard Mater,1999,17:397. 8 Yang X S, Wan J, Dai C Y, et al. Finite element analysis of crack propagation and fracture mechanical properties of freestanding 8wt% Y2O3-ZrO2 coatings [J]. Surf Coat Technol,2014,221:262. 9 Xiao D H, He Y H, Luo W H, et al. Effect of VC and NbC additions on microstructure and properties of ultrafine WC-10Co cemented carbides [J]. Trans Nonferr Met Soc Chin,2009,19(6):1520. 10 Kagnaya T, Boher C, Lambert L, et al. Micro- structural analysis of wear micromechanisms of WC-6Co cutting tools during high speed dry machining [J]. Int J Refract Met Hard Mater,2014,42:151. 11 Mahmoodan M, Aliakbarzadeh H, Gholamipour R. Sintering of WC-10Co nano-powders containing TaC and VC grain growth inhibitors [J]. Trans Nonferr Met Soc Chin,2011,21(5):1080. 12 Kim H C, Shon I J, et al. Rapid sintering of ultrafine WC-Ni cermets [J]. Int J Refract Met Hard Mater,2006,24(6):427. 13 Vander M R, Sacks N. Effect of TaC and TiC on the friction and dry sliding wear of WC-6wt.% Co cemented carbides against steel counterfaces [J]. Int J Refract Met Hard Mater,2013,41:94. 14 Xiong J, Guo Z, Yang M, et al. Tool life and wear of WC-TiC-Co ultrafine cemented carbide during dry cutting of AISI H13 steel [J]. Ceram Int,2013,39(1):337. 15 Correa E O, Santos J N, Klein A N. Microstructure and mechanical properties of WC Ni-Si based cemented carbides developed by powder metallurgy [J]. Int J Refract Met Hard Mater,2010,28(5):572. 16 Rong H, Peng Z, Ren X, et al. Microstructure and mechanical pro-perties of ultrafine WC-Ni-VC- TaC-cBN cemented carbides fabricated by spark plasma sintering [J]. Int J Refract Met Hard Mater,2011,29(6):733. 17 Ren X, Peng Z, et al. Ultrafine binderless WC-based cemented carbides with varied amounts of AlN nano-powder fabricated by spark plasma sintering [J]. Int J Refract Met Hard Mater, 2013,41:308. 18 Mukhopadhyay A, Basu B. Recent developments on WC-based bulk composites [J]. J Mater Sci,2010,46(3):571. 19 Guo Z, Xiong J, Yang M, et al. Effect of Mo2C on the microstructure and properties of WC-TiC-Ni cemented carbide [J]. Int J Refract Met Hard Mater,2008,26(6):601. 20 Wittmann B, Schubert W D, Lu B. WC grain growth and grain growth inhibition in nickel and iron binder hardmetals [J]. Intl J Refract Met Hard Mater,2002,20(1):51. 21 Mahmoodan M, Aliakbarzadeh H, Gholamipour R. Sintering of WC-10Co nano powders containing TaC and VC grain growth inhibitors [J]. Trans Nonferr Met Soc Chin,2011,21(5):1080.22 Zheng D, Li X, Ai X, et al. Bulk WC-Al2O3 composites prepared by spark plasma sintering [J]. Int J Refract Met Hard Mater,2012,30(1):51. 23 Malek O, Lauwers B, Perez Y, et al. Processing of ultrafine ZrO2 toughened WC composites [J]. J Eur Ceram Soc,2009,29(16):3371. 24 Basu B, Lee J H, Kim D Y. Development of WC-ZrO2 nano-compo-sites by spark plasma sintering [J]. J Am Ceram Soc,2004,87(2):317.
|
|
|
|