COMPUTATIONAL SIMULATION |
|
|
|
|
|
A Determining Method of Constitutive Parameters for Metal Powder Compaction Based on Modified Drucker-Prager Cap Model |
ZHOU Rui1, LI Lulu2, XIE Dong2, ZHANG Jianguo2, WU Mengli1
|
1 School of Aeronautical Engineering, Civil Aviation University of China, Tianjin 300300; 2 School of Mechanical Engineering, Tianjin University of Science and Technology, Tianjin 300222 |
|
|
Abstract Aiming to provide alleviations for the problems of the modified Drucker-Prager Cap model including complexity and low accuracy of the obtained parameters, a combinational constitutive parameter determining method that involves both simple expe-riment and inverse optimization was proposed and applied to numerical simulation of metal powder compaction. First, the important inverse optimization parameter called the cap eccentricity parameter R was determined by the experimental analysis and theoretical derivation. Then, the simulation method using ABAQUS finite element platform and MATLAB optimization algorithm was implemented for inverse optimization of parameter R and calculation of the related hardening parameters. The metal powder Distaloy AE was used to discuss the influence of the inverse results of different R on the numerical simulation of powder compaction process. The results showed that the cap eccentricity parameter R2 and its associated hardening parameters were more accurate than R1 for the numerical simulation of the pressing force, ejection force, relative density and residual stresses.
|
Published: 25 March 2018
Online: 2018-03-25
|
|
|
|
1 周照耀,李元元.金属粉末成形力学建模与计算机模拟[M].广州:华南理工大学出版社,2011:5. 2 董林峰.粉末金属成形过程计算机仿真与缺陷预测[M].北京:冶金工业出版社,2011:4. 3 Yazici B A, Kraft T, Riedel H. Finite element modeling of PM surface densification process[J].Powder Metallurgy,2008,51(3):211. 4 Kang C S,Lee S C,Tim K T,et al.Densification behavior of iron powder during cold stepped compaction[J].Materials Science and Engineering,2007,452-453:359. 5 Wang Deguang,Wu Yucheng,Jiao Minghua,et al.Finite element simulation of influence of different compacting processes on powder metallurgic products properties[J].Chinese Journal of Mechanical Engineering,2008,44(1):205 (in Chinese). 王德广,吴玉程,焦明华,等.不同压制工艺对粉末冶金制品性能影响的有限元模拟[J].机械工程学报,2008,44(1):205. 6 Biswas K. Comparison of various plasticity models for metal powder compaction processes[J].Journal of Materials Processing Technology,2005,16:107. 7 Rahman M M, Ariffin A K, Nor S S M. Development of a finite element model of metal powder compaction process at elevated tempe-rature[J].Applied Mathematical Modelling,2009,33:4031. 8 Andersson D C,Larsson P L,Cadario A,et al.On the influence from punch geometry on the stress distribution at powder compaction[J].Powder Technology,2010,202(1-3):78. 9 Diarra H,Mazel V,Boillon A,et al.Finite element modeling of powder compaction of cosmetic products:Comparison between simulated and experimental results[J].Powder Technology,2012,224:233. 10 Shin H,Kim J B,Kim S J,et al.A simulation-based determination of cap parameters of the modified Drucker-Prager cap model by consi-dering specimen barreling during conventional triaxial testing[J].Computational Materials Science,2015,100:31. 11 SIMULIA Inc.Abaqus 6.10 theory manual[M].Providence,USA:Software Corporation,2009:115. 12 Drucker D C,Prager W.Soil mechanics and plastic analysis or limit design[J].Quarterly Journal of Applied Mathematics,1952,10:157. 13 Chtourou H,Guillot M,Gakwaya A.Modeling of the metal powder compaction process using the cap model. Part Ⅰ.Experimental mate-rial characterization and validation[J].International Journal of Solids and Structures,2002,39(4):1059. 14 Zhang Baosheng,Jain Mukesh,Zhao Chenghao,et al.Experimental calibration of density-dependent modified Drucker-Prager/Cap model using an instrumented cubic die for powder compact[J].Powder Technology,2010,204:27. 15 Wu C Y,Hancock B C,Mills A,et al.Numerical and experimental investigation of capping mechanisms during pharmaceutical tablet compaction[J].Powder Technology,2008,181(2):121. 16 Brewin P R, Coube O, Doremus P, et al. Modelling of powder die compaction[M].London:Springer-Verlag,2010. 17 Tu Tingsheng,Lin Dawei.A comment on the Poisson’s ratio model of sintered metal powder materials[J].Metal Forming Technology,2001,19(2):4 (in Chinese). 屠挺生,林大为.金属粉末烧结泊松比模型的探讨[J].金属成形工艺,2001,19(2):4. 18 Coube O, Riedel H. Numerical simulation of metal powder die compaction with special consideration of cracking[J].Powder Metallurgy,2000,43(2):123. 19 Zhou Rui, Zhang Lianhong, He Baiyan, et al. Numerical simulation of residual stress field in green powder metallurgy compacts by modified Drucker-Prager Cap model[J].Transactions of Nonferrous Me-tals Society of China,2013,23:2374. |
|
|
|