| METALS AND METAL MATRIX COMPOSITES |
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| Research Status of Process and Microstructure-Property Control in Wire Arc Additive Manufacturing of High-strength Aluminum Alloys |
| ZHANG Mengying1, YAO Qingtai2, WANG Ziguo2, CHEN Chao1,*
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1 School of Materials Science and Engineering, Jilin University, Changchun 130022, China
2 FAW Jiefang Automobile Co., Ltd., Changchun 130011, China |
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Abstract High-strength aluminum alloys are valued for their low density, high strength-to-weight ratio, excellent corrosion resistance, and good machi-nability, making them particularly attractive for aerospace, automotive, shipbuilding and other engineering applications. However, conventional manufacturing methods face challenges such as high cost, low productivity, and substantial material waste when fabricating complex components, making it difficult to meet increasingly stringent performance requirements. The rapid development of wire arc additive manufacturing (WAAM) for high-strength aluminum alloys offers a novel, more efficient, and energy-saving alternative for producing such structures. This review provides a comprehensive and systematic assessment of the current state of WAAM for high-strength aluminum alloys, addressing process characteristics, strategies for controlling microstructural defects, and approaches to property enhancement. Finally, future research directions are outlines in view of key technical challenges such as coarse microstructures and persistent defects.
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Published: 10 August 2026
Online: 2026-08-31
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2026, Vol. 40 
