INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
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Effect of Particles Toughening for ZrO2 on Microstructure and Mechanical Properties of Molybdenum Silicide Coating Prepared by Arc Cladding |
WANG Bin1,2, SUN Shunping1,2,*, WANG Hongjin1,2, LI Xiaoping1,2, LEI Weining1,2
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1 Jiangsu University of Technology, Changzhou 213001,Jiangsu, China 2 Jiangsu Key Laboratory of Advanced Materials Design and Additive Manufacturing, Changzhou 213001,Jiangsu, China |
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Abstract MoSi2 is a promising protective material for refractory metal coating, but room temperature brittleness limites its engineering application. In this work, the effects of the addition of ZrO2 on the hardness, wear resistance and fracture toughness of MoSi2 coating prepared by arc cladding technology were studied by using Sigma500 field emission scanning electron microscope, D8 advance X-ray diffraction, microhardness tester, Nanovea Tribometer friction and wear tester. And the toughening mechanism, as well as friction and wear mechanism of MoSi2 coating after arc cladding were also analyzed. The results show that the microstructure of the coating prepared by arc cladding is mainly cellular dendrite. The pure MoSi2 coating prepared by arc cladding is mainly composed of MoSi2 and Mo5Si3, while the composite coating with ZrO2 addition is mainly composed of MoSi2, Mo5Si3, t-ZrO2 and m-ZrO2. The microhardness of the composite coating is increased by 16.9%, 20.8%, 17.45% and 51.4% after adding 5%ZrO2, 10%ZrO2, 20%ZrO2 and 30%ZrO2 (mass fraction, the same below), respectively. It is found that the MoSi2 coating with 20%ZrO2 has the highest fracture toughness that is about 6 times higher than that of pure MoSi2 coating, which is attributed to dispersing the stress of the main crack and restraining the crack propagation by inducing crack deflection and microcrack. Moreover, the friction and wear experiments show that the composite coating with 20%ZrO2 has the most stable wear loss and flat wear surface, suggesting its excellent wear resistance. The main friction and wear mechanism is oxidation wear and slight adhesive wear.
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Published: 10 July 2022
Online: 2022-07-12
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Fund:National Natural Science Foundation of China(51401093),the Major Natural Science Research Projects of Universities in Jiangsu Province (17KJA430006, 18KJA430007) and the Innovative Practice Program for Postgraduates of Jiangsu University of Technology(XSJCX20_33). |
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