湿式微喷砂处理对切削TC4的涂层刀具表面完整性及切削性能影响

doi:10.11896/cldb.20070196

Abstract
Figure/Table
References
Related Citation (12)

Download:

Full Text ( PDF ) (6220KB)
Export: BibTeX | EndNote (RIS)

Abstract The problem of short service life of coated tools is prominent in high-speed cutting of TC4 (Ti6-Al4-V). The surface integrity of coated tools can be improved by surface post-treatment which is an effective way to improve the service life of coated tool. Experiment in high-speed dry cutting of titanium alloy is conducted with TiAlN coated tool which is post treatment by wet micro-blasting to reveal the influence of micro-blasting on surface micro morphology, roughness, micro hardness and residual stress. High-speed dry cutting tests are carried out to study the influence of micro-blasting on coated tool life and wear mechanism. The result indicates that the appropriate blasting process (water and particles mixed, wet micro-blasting, blasting pressure is 0.1—0.5 MPa, blasting time is 0—10 s, particle is Al₂O₃or ZrO₂) can remove large particles, bumps and other micro defects of the coating surface to improve the surface morphology. However, too high blasting parameters has a significantly reduce tool life in machining, especially in high-speed cutting. The blasting particles and time mainly affect the removal of coating materials, and change the surface morphology, roughness and residual stress. The blasting pressure mainly affects the impact of particles, and improve the surface hardness and residual compressive stress. Compared with untreated tool, the surface integrity of treated tool improves obviously, the duration of stable wear stage is prolonged and the tool life can be increased by 50%.

Key words： micro-blasting coated tool surface integrity Ti6-Al4-V cutting performance wear mechanism

Published: 07 September 2021

CLC number:	TH17
	TG712
	TG146.2+3

Fund:National Key Research and Development Program (2018YFB2001400) and China Postdoctoral Science Foundation (2019M652439) and National Natural Science Foundation of China (51505264) and the Zibo City-Shandong University of Technology Cooperative Projects (2018ZBXC003).

About author:: Kaishuo Changis a master student at Shandong University of Technology.He graduated from Shandong University of Technology with a bachelor degree in 2017. In 2018, he studied for a Shandong University of Technology.He is committed to researching surface modification of advanced materials and advanced manufacturing technology.
Guangming Zhengobtained his M.E. degree and Ph.D. degree in Engineering from Shandong University in Sep. 2007—Jun. 2012. Since 2012, he has been teaching in School of Mechanical Engineering, Shandong University of Technology, associate professor and master supervisor. He performed collaborative research in 2017—2018 in Department of Mechanical Enginee-ring of the University of Alabama. His research interests focus on the high-speed/high-efficiency cutting techno-logy ＆ ceramic tool material design and manufacturing ＆ coating tool surface integrity research.

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	CHANG Kaishuo
	ZHENG Guangming
	LI Yang
	CHENG Xiang
	LIU Huanbao
	ZHAO Guangxi

Cite this article:

CHANG Kaishuo,ZHENG Guangming,LI Yang, et al. Effects of Wet Micro-blasting on Surface Integrity and Cutting Performance of Coating Tools for TC4 Cutting[J]. Materials Reports, 2021, 35(16): 16086-16092.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.20070196 OR http://www.mater-rep.com/EN/Y2021/V35/I16/16086

1 Zuo Y J, Liu X G. Journal of Chongqing University of Technology(Natural Science),2019,33(5),59(in Chinese).
左永基,刘小刚.重庆理工大学学报(自然科学),2019,33(5),59.
2 Zhang Y Y, Wang Y X, et al. Journal of Chongqing University of Technology(Natural Science), 2018,32(8),78(in Chinese).
张媛媛,王宇星,等.重庆理工大学学报(自然科学),2018,32(8),78.
3 Tang L Y, Tang L Y, Li P N, et al. Modular Machine Tool & Automatic Manufacturing Technique,2020(5), 128(in Chinese).
唐联耀, 唐玲艳, 李鹏南, 等.组合机床与自动化加工技术, 2020(5), 128.
4 Zhang T F, Wang Q M, Lee J, et al. Surface and Coatings Technology, 2012, 212, 199.
5 Zhao T, Xiao J M, Fan S M,et al. China Mechanical Engineering, 2020 (19), 2276(in Chinese).
赵亭, 肖继明, 范思敏, 等.中国机械工程,2020(19), 2276.
6 Cheng Y N, Han Y.Tool Engineering, 2015, 49(10), 3(in Chinese).
程耀楠, 韩禹. 工具技术, 2015, 49(10), 3.
7 Majid Abdoos, Bipasha Bose, Sushant Rawal,et al.Wear,2020,203342,454.
8 Chen L, Paulitsch J, Du Y, et al. Surface and Coatings Technology. 2012, 206, 2954.
9 Sui X D, Li G J, Qin X S, et al. Ceramics International, 2016, 42(6), 7524.
10 Han B, Jiang Z H, Liu P H. Journal of Shenyang Ligong University, 2015, 34(1), 5(in Chinese).
韩冰, 姜增辉, 刘朋和.沈阳理工大学学报, 2015, 34(1), 5.
11 Geng Z, Shi G L, Shao T M, et al. Surface and Coatings Technology, 2019, 364, 99.
12 Staia M H, D'Alessandria M, Quinto D T, et al. Journal of Physics: Condensed Matter, 2006, 18, S1727.
13 Qi Z B, Sun P, Zhu F P, et al. Surface and Coatings Technology, 2013, 231, 267.
14 Hou M D, Mou W P, Yan G H, et al. Surface and Coatings Technology, 2020, 397,125972.
15 Chu K, Shum P W, Shen Y G.Materials Science and Engineering B, 2006, 131, 62.
16 Barbatti C, Garcia J, Pitonak R, et al. Surface and Coatings Technology, 2009, 203(24), 3708.
17 Klocke F, Gorgels C, Bouzakis E, et al. Production Engineering—Research and Development,2009, 3, 453.
18 Lu X.Technology research of surface treatment of TiAlN coated carbide tools by high current pulsed electron beam. Master's Thesis, Shenyang Ligong University, China, 2015(in Chinese).
芦馨. TiAlN涂层刀具强流脉冲电子束表面处理的工艺研究. 硕士学位论文, 沈阳理工大学, 2015.
19 Liu C Y.Wet Micro-blasting Post-processing on TiN/Al₂O₃/TiCN and Al₂O₃/TiCN Coated Tools. Master's Thesis, Shandong University, China, 2018(in Chinese).
刘灿宇. TiN/Al₂O₃/TiCN和Al₂O₃/TiCN涂层刀具湿式微喷砂后处理工艺. 硕士学位论文,山东大学, 2018.
20 Bouzakis K D, Tsouknidas A, Skordaris G, et al. Tribology in Industry, 2011, 33(2), 49.
21 Xu P L, Liu Z Q. Modern Manufacturing Engineering, 2015(7), 85(in Chinese).
徐培利, 刘战强.现代制造工程, 2015(7), 85.
22 Jacob A, Gangopadhyay S, Satapathy A, et al. Journal of Manufacturing Processes, 2017, 2, 407.
23 Hu F, Dai M J, Lin S S.China Surface Engineering, 2011, 24(3), 53(in Chinese).
胡芳, 代明江, 林松盛.中国表面工程, 2011, 24(3), 53.
24 Skordaris G, Bouzakis K D, Kotsanis T, et al. CIRP Journal of Manufacturing Science and Technology, 2017, 18,145.
25 Xu Y L, Dini D. Surface and Coatings Technology, 2020, 394, 125860.
26 Wang D, Wan J. Materials Mechanical Engineering, 2019, 43(4), 64(in Chinese).
王丹, 万军.机械工程材料, 2019, 43(4), 64.
27 Zhang H J, Dong J H, Chen C, et al. Materials Reports, 2016, 30(S2), 554(in Chinese).
张慧婧,董俊慧,陈超,等.材料导报, 2016, 30(S2), 554.
28 Zhang E G, Wu Y.Modern PVD surface engineering technology and application. Shanghai Institute of Technology, Science Press, China, 2013(in Chinese).
张而耕, 吴雁.现代PVD表面工程技术及应用, 科学出版社, 2013.
29 Zheng G M, Cheng X, Yang X H, et al. Tribology,2018, 38(3), 356(in Chinese).
郑光明, 程祥, 杨先海, 等. 摩擦学学报,2018, 38(3), 356.