反应等离子喷涂技术研究现状

doi:10.11896/cldb.22030146

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Abstract Reactive plasma spraying (RPS) is an efficient and widely used surface treatment technology, which has the advantages of high production efficiency, high energy utilization, high bonding strength of coating and a wide range of spray materials. In recent years, researchers have focused on the preparation of high melting point and high performance intermetallic compounds, ceramics and composite coatings by reactive plasma spraying, and the related performance testing and quality control. However, the research on the reaction exothermic behavior and reaction kinetic control of sprayed powder during flight and after reaching the substrate is not thorough. Moreover, there is a lack of research on the construction mechanism and growth model of the coating. In this paper, the current development of reactive plasma spraying technology is introduced from five aspects: mechanism of reactive plasma spraying, thermodynamic and kinetic analysis of reaction process, preparation method of reactive plasma spraying powder, reactive plasma spraying coating and its properties, and quality control of reactive plasma spraying coating. Among them, as for the mechanism of reactive plasma spraying, the solid/solid and solid/gas reaction mechanisms of spraying process are described. In the aspect of reaction thermodynamics and kinetics analysis, the conditions that required reaction occurrence, maintenance as well as the classical thermodynamic and kinetics calculation formulas are introduced. In the preparation of reactive plasma spraying powder, the advantages and disadvantages of mechanical mixing, spray drying, precursor pyrolysis, coating and other methods are compared. In the aspects of reactive plasma spraying coating and its properties, the related properties of several intermetallic compound coating, ceramic coating and composite coating are introduced respectively. In terms of quality control of reactive plasma spraying coating, the effects of process parameter optimization, addition of reinforcing particles and post-treatment technology on coating properties are described. Finally, the development trend of reactive plasma spraying technology is prospected.

Key words： reactive plasma spraying technology spraying mechanism thermodynamic and kinetic analysis quality control

Published: 25 October 2023 Online: 2023-10-19

CLC number:

TG174.4

Fund:National Natural Science Foundation of China (52075542, 52130509, 52105235), 145 Project.

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	Articles by authors
	HUANG Qinghua
	CHEN Shuang
	LIU Ming
	ZHOU Xinyuan
	HUANG Yanfei
	WANG Haidou

Cite this article:

HUANG Qinghua,CHEN Shuang,LIU Ming, et al. Research Status of Reactive Plasma Spraying Technology[J]. Materials Reports, 2023, 37(20): 22030146-12.

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http://www.mater-rep.com/EN/10.11896/cldb.22030146 OR http://www.mater-rep.com/EN/Y2023/V37/I20/22030146

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