镁合金摆动多道增材层成形特征参数与尺寸控制规律研究

doi:10.11896/cldb.22040093

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Abstract As the problem of low dimensional control accuracy in the multi-pass additive of AZ31B magnesium alloy, the surface flatness, the average height difference of the wave crests and the average height of the wave crests were defined to characterize the forming characteristics of the multi-pass additive layer. The regression models between the weaving parameters and the forming characteristic parameters were established by the response surface method. The effect of the weaving parameters on the forming characteristic parameters was analyzed, and the weaving parameters obtained through model were verified in practice. The results show that the surface flatness first increases and then decreases under the influence of the interactions. When the offset is larger than 11 mm, setting the weaving amplitude less than 3 mm or the residence time less than 0.3 s or the travel speed faster than 30 cm/min can make the average height difference of the wave crests tend to be the smallest. The average height of the wave crests is mainly affected by the residence time and the offset. The better weaving parameters obtained from the optimized models are the weaving amplitude of 2.56 mm, the weaving frequency of 2.5 Hz, the residence time of 0.3 s, the travel speed of 30 cm/min and the offset of 11.46 mm. The results of the verification experiment show that the surface flatness is 0.98. The average height difference of the wave crests is 0.03 mm, which accounts for 1.07% of the average height of the wave crests. The average height of the wave crests is (2.80±0.02) mm, the error between the target value is only 0.71%. The forming of the multi-pass additive layer has been optimized.

Key words： magnesium alloy tungsten inert gas welding response surface methodology forming characteristic wire arc additive manufacturing

Published: 25 September 2023 Online: 2023-09-18

CLC number:

TG444+.74

Fund:National Defense Innovation Project Foundation of China (17-H863).

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	LUO Xiaoyu
	FENG Yuehai
	ZHAO Xin
	LIU Siyu

Cite this article:

LUO Xiaoyu,FENG Yuehai,ZHAO Xin, et al. Forming Characteristic Parameters and Dimension Control Principle on Weaving Multi-pass Additive Layer of Magnesium Alloy[J]. Materials Reports, 2023, 37(18): 22040093-7.

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http://www.mater-rep.com/EN/10.11896/cldb.22040093 OR http://www.mater-rep.com/EN/Y2023/V37/I18/22040093

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