INORGANIC MATERIALS AND CERAMIC MATRIX COMPOSITES |
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Research on Thin Film Piezoelectric Transducer for High-accuracy Axial Pre-tightening Detection of Fastener |
HE Xulin, YE Qinyan, LUO Kun, ZHENG Xingping, RAN Xiaolong, LIAO Cheng*
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Chengdu Science and Technology Development Center, China Academy of Engineering Physics, Chengdu 610000,China |
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Abstract The health monitoring of structural has received considerable attention in the industrial field, especially for accurate detection and monitoring of pre-tightening force of fastener at key parts. High performance piezoelectric transducer is the core component to realize high-accuracy and nondestructive pre-tightening detection of fastener with ultrasonic. In this work, the preparation process and related piezoelectric transducer pro-perties of zinc oxide (ZnO) piezoelectric thin films were studied in detail. The cross-sectional morphology, surface roughness, crystal orientation and piezoelectric response properties of ZnO films under different deposition power were characterized. The results showed the ZnO films under the deposition power of 250 W display a stronger preferential growth along c-axis orientation and better piezoelectric properties. ZnO-based thin film piezoelectric transducer was then successfully deposited onto the surface of GH4169 bolt. Under operating conditions of 100 V pulse square wave voltage and 30 dB signal gain, an amplitude exceeding 200 of the first ultrasonic longitudinal wave with frequency of 17.71 MHz was obtained for the ZnO piezoelectric transducer. When the bolt rated preload was more than 60%, a preload control accuracy of ±3% was achieved for the ZnO piezoelectric transducer.
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Published: 10 April 2023
Online: 2023-04-07
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Fund:Sichuan Science and Technology Program (2019JDJQ0044, 2020YFG0380). |
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