METALS AND METAL MATRIX COMPOSITES |
|
|
|
|
|
Research Progress on the Alloying of Sn-Zn Lead-free Solder |
LI Fang1,2, LI Caiju1,2,*, PENG Jubo3,*, YI Jianhong1,2, GAO Peng1,2, ZHANG Jiatao3, GUAN Hongda1,2, GUAN Yifan1,2
|
1 Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China 2 Institute of Material Genome Engineering, Kunming University of Science and Technology, Kunming 650093, China 3 Research and Development Center, Yunnan Tin Group (Holding) Company Limited, Kunming 650106, China |
|
|
Abstract Owing to the merits of similar eutectic melting point to the traditional Sn-Pb solders, compatibility with existing technology, and low cost etc., the Sn-Zn lead-free solders have been considered as one of the most promising alternatives for the conventional Sn-Pb solders. However, the Sn-Zn lead-free solder has problems such as poor wettability, oxidation resistance and corrosion resistance, which limit its practical engineering application. Studies have shown that alloying is an effective way to improve the performance of Sn-Zn lead-free solders. In order to improve the wettability, oxidation resistance, corrosion resistance, mechanical properties and creep resistance of Sn-Zn solder, researchers have proposed different methods and solutions. Addressing the problem of poor wettability of Sn-Zn solders, alloying methods are mainly used to reduce its surface tension and suppress the formation of Cu-Sn intermetallic compounds at the interface. To improve the oxidation resistance of Sn-Zn solders, on the one hand, elements more active than Zn can be added to react preferentially with O2 and then form a dense oxide protective film; on the other hand, a certain amount of alloying element can be added to the solder to form oxidation resistant phases with Sn or Zn. In addition, the passivation effect of corrosion products, the morphology of Zn-rich phase and the corrosion diffusion behavior of Zn-rich phase can be optimized by alloying method, so as to enhance the corrosion resistance of Sn-Zn solder. The mechanical properties of Sn-Zn solders are mainly improved by means of fine grain strengthening, second phase strengthening and solid solution strengthening, while the creep resistance of solders can be improved by adding a certain amount of Ni, Sb, RE and other elements. This paper summarized the latest research progress in the alloying of Sn-Zn lead-free solders systematically. Furthermore, the difficulties and challenges about the studies on Sn-Zn lead-free solders were analyzed, and its future development prospects were prospected. The purpose of this paper is to provide some references for the preparation of high-performance Sn-Zn lead-free solders.
|
Published: 10 July 2022
Online: 2022-07-12
|
|
Fund:Rare and Precious Metal Materials Genome Engineering Project of Yunnan Province (2018ZE007, 2019ZE001-3, 202002AB080001), and the Young and Middle-aged Academic and Technical Leaders Reserve Talent Project of Yunnan Province (202005AC160039). |
|
|
1 Geng Z T, He Q, Chen G H, et al. Rare Metal Materials and Enginee-ring, 2012, 41(s2), 164 (in Chinese). 耿志挺, 何青, 陈国海, 等. 稀有金属材料与工程, 2012, 41(s2), 164. 2 Wang Z H, Yu H J, Li S M, et al. Electronic Components and Materials, 2014, 33(11), 95 (in Chinese). 王正宏, 于红娇, 李胜明, 等. 电子元件与材料, 2014, 33(11), 95. 3 Zhou J, Sun Y, Xue F. Journal of Alloys and Compounds, 2005, 397(1-2), 260. 4 Islam R A, Chan Y C, Jillek W, et al. Microelectronics Journal, 2006, 37(8), 705. 5 Basaty A B E, Deghady A M, Eid E A. Materials Science & Engineering A, 2017, 701(31), 245. 6 Zhou J, Sun Y S, Xue F. Acta Metall Sinica, 2005, 41(7), 743 (in Chinese). 周健, 孙扬善, 薛烽. 金属学报, 2005, 41(7), 743. 7 Kotadia H R, Howes P D, Mannan S H. Microelectronics Reliability, 2014, 54(6-7), 1253. 8 Qi Y,Zbrzezny A R, Agia M, et al. Journal of Electronic Materials, 2004, 33(12), 1497. 9 Ding M, Xing W, Yu X, et al. Journal of Alloys & Compounds, 2017, 739, 481. 10 Jung D H, Sharma A, Jung J P. Journal of Alloys & Compounds, 2018, 743, 300. 11 Sharma A, Jang Y J, Kim J B, et al. Journal of Alloys & Compounds, 2017, 704, 795. 12 Sharma A, Kumar S, Jung D H, et al. Journal of Mate-rials Science Materials in Electronics, 2017, 28(11), 8116. 13 Shalaby R M, Kamal M, Ali E A M, et al. Silicon, 2018, 10(5), 1861. 14 Jain C C, Chen C L, Lai H J, et al. Journal of Materials Engineering & Performance, 2011, 20(6), 1043. 15 Chuang T H, Lin H J. Journal of Electronic Materials, 2009, 38(3), 420. 16 Amore S, Ricci E,Borzone G, et al. Materials Science & Engineering A, 2008, 495(1-2), 108. 17 Prabhu K N, Deshapande P, Satyanarayan. Materials Science & Enginee-ring A, 2012, 533(1), 64. 18 Mayappan R, Ismail A B, Ahmad Z A, et al. Materials Letters, 2006, 60(19), 2383. 19 Wang Y T, Jen H C, Lung T H. Materials Transactions, 2010, 51(9), 1735. 20 Fima P, Pstrus' J, Sypień A. Journal of Materials Engineering & Perfor-mance, 2012, 21(5), 595. 21 Law C M T, Wu C M L, Yu D Q, et al. Journal of Electronic Materials, 2006, 35(1), 89. 22 Wang L, Yu D Q, Zhao J, et al. Materials Letters, 2002, 56(6), 1039. 23 Xia Z, Chen Z, Shi Y, et al. Journal of Electronic Materials, 2002, 31(6), 564. 24 Chen W X, Xue S, Wang H, et al. Journal of Materials Science Materials in Electronics, 2010, 21(7), 719. 25 Wang H,Xue S, Zhao F, et al. Journal of Materials Science: Materials in Electronics, 2009, 21(2), 111. 26 Ye H, Xue S, Pecht M. Journal of Materials Research, 2012, 27(14), 1887. 27 Ye H, Xue S, Pecht M. Materials Letters, 2013, 98(5), 78. 28 Yang M, Liu X Z, Liu X H, et al. In: Conference Record of the 2010 IEEE 11th International Conference on Electronic Packaging Technology & High Density Packaging. Xi'an, 2010, pp. 784. 29 Liu J C, Zhang G, Wang Z H, et al. Materials & Design, 2015, 84(5-6), 331. 30 Mayappan R, Ahmad Z A. Intermetallics, 2010, 18(4), 730. 31 Liu L, Zhou W, Li B, et al. Journal of Alloys and Compounds, 2009, 482(1-2), 90. 32 Liu L, Wu P, Zhou W. Microelectronics Reliability, 2014, 54(1), 259. 33 Lee J E, Kim K S, Inoue M, et al. Journal of Alloys & Compounds, 2008, 454(1), 310. 34 Song J M, Lan G F, Lui T S, et al. Scripta Materialia, 2003, 48(8), 1047. 35 Tsai Y L, Hwang W S. Materials Science & Engineering A, 2005, 413(6), 312. 36 Das S K, Sharif A, Chan Y C, et al. Microelectronic Engineering, 2009, 86(10), 2086. 37 Yang L, Wei D, Zhang Y, et al. Journal of Materials Science: Materials in Electronics, 2018, 30(1), 753. 38 Jiang J, Lee J E, Kim K S, et al. Journal of Alloys & Compounds, 2008, 462(1), 244. 39 Zhang L,Xue S B, Gao L L, et al. Journal of Materials Science Materials in Electronics, 2010, 21(1), 1. 40 Chen W X, Xue S B, Wang H. Materials & Design, 2010, 31(4), 2196. 41 Liu N S, Lin K L. Oxidation of Metals, 2012, 78(5-6), 285. 42 Zhang L, Sun L, Guo Y H, et al. Journal of Materials Science Materials in Electronics, 2014, 25(3), 1209. 43 Yu D Q,Xie H P, Wang L. Journal of Alloys & Compounds, 2004, 385(1-2), 119. 44 Wang S H, Chin T S, Yang C F, et al. Journal of Alloys and Compounds, 2010, 497(1-2), 428. 45 Chidambaram V,Hald J, Ambat R, et al. JOM, 2009, 61(6), 59. 46 Liu J C, Zhang G, Ma J S, et al. Journal of Alloys & Compounds, 2015, 644(273), 113. 47 Liu J C, Park S, Nagao S, et al. Corrosion Science, 2015, 92, 263. 48 Chang T C, Wang J W, Wang M C, et al. Journal of Alloys & Compounds, 2006, 422(1-2), 239. 49 Chen W X,Xue S B, Wang H, et al. Rare Metal Materials and Enginee-ring, 2010, 39 (10), 1702 (in Chinese). 陈文学, 薛松柏, 王慧, 等. 稀有金属材料与工程, 2010, 39(10), 1702. 50 Mohanty U S, Lin K L. Materials Science & Engineering A, 2005, 406(1), 34. 51 Huang H Z, Wei X Q, Tan D Q, et al. International Journal of Mine-rals Metallurgy and Materials, 2013, 20(6), 563. 52 Xie J Y, Wang Z H, Chen Y M, et al. Electronic Components and Mate-rials, 2017, 36(8), 103 (in Chinese). 谢景洋, 王正宏, 陈一鸣, 等. 电子元件与材料. 2017, 36(8), 103. 53 Jiang S L, Zhong J F, Li J Y, et al. Journal of Central South University, 2020, 27(3), 711. 54 Huang Y C, Chen S W. Journal of Electronic Materials, 2010, 40(1), 62. 55 Wang C H, Huang S E, Liu J L. Journal of Electronic Materials, 2012, 41(12), 3259. 56 Wang C H, Huang S E, Huang P Y. Journal of Electronic Materials, 2015, 44(12), 4907. 57 Huang N, Hu A, Li M, et al. Journal of Materials Science Materials in Electronics, 2013, 24(8), 2812. 58 Hu J, Luo T, Hu A, et al. Journal of Electronic Materials, 2011, 40(7), 1556. 59 Liu G, Khorsand S, Ji S. Journal of Materials Science & Technology, 2019, 35(8), 1618. 60 El-Daly A A, Hammad A E, Al-Ganainy G S, et al. Materials and Design, 2014, 56(4), 594. 20010038-961 El-Daly A A, Hammad A E, Al-Ganainy G A, et al. Materials & Design, 2013, 52(24), 966. 62 Shafiq I, Chan Y C, Wong N B, et al. Journal of Materials Science Materials in Electronics, 2012, 23(7), 1427. 63 Abtew M, Selvaduray G. Materials Science & Engineering R, 2000, 27(5), 95. 64 Luo T, Hu A, Hu J, et al. Microelectronics Reliability, 2012, 52(3), 585. 65 Ren G, Collins M N. Materials & Design, 2017, 119, 133. 66 Gain A K, Chan Y C, Yung W K C. Materials Science and Engineering: B, 2009, 162(2), 92. 67 Billah M M, Shorowordi K M, Sharif A. Journal of Alloys & Compounds, 2014, 585(6), 32. 68 Silva B L, Spinelli J E. Materials Research, 2018, 21(2), e20170877. 69 Das S K, Sharif A, Chan Y C, et al. Journal of Alloys & Compounds, 2009, 481(1), 167. 70 Ahmed M, Fouzder T, Sharif A, et al. Microelectronics Reliability, 2010, 50(8), 1134. 71 Chang T C, Hon M H, Wang M C. Materials Research Bulletin, 2003, 38(5), 909. 72 Chen K I, Cheng S C, Wu S, et al. Journal of Alloys & Compounds, 2006, 416(1), 98. 73 Behera C K, Shamsuddin M. Thermochimica Acta, 2009, 487(1), 18. 74 Chen W,Xue S, Wang H, et al. Journal of Materials Science Materials in Electronics, 2010, 21(5), 496. 75 Lin H J, Chuang T H. Journal of Electronic Materials, 2010, 39(2), 200. 76 Yao Y, Feng X, Jian Z, et al. Journal of Materials Engineering and Performance, 2015, 24(8), 2908. 77 Yavuzer B, Özyürek D, Tunçay T. Materials Science-Poland, 2020, 38(1), 34. 78 El-Daly A A, Hashem H A, Radwan N, et al. Journal of Materials Science Materials in Electronics, 2016, 27(3), 2950. 79 Wadud M A, Gafur M A, Qadir M R, et al. Materials Sciences & Applications, 2015, 6(6), 792. 80 Alam S N, Mishra M K, Padhy M, et al. Transactions of the Indian Institute of Metals, 2015, 68(5), 881. 81 Ma H. Journal of Materials Science, 2009, 44(14), 3841. 82 Mahmudi R, Geranmayeh A R, Bakherad M, et al. Materials Science & Engineering A, 2007, 457(1-2), 173. 83 Shrestha T, Gollapudi S, Charit I, et al. Journal of Materials Science, 2014, 49(5), 2127. 84 Saad G, Fawzy A, Shawky E. Journal of Alloys & Compounds, 2009, 479(1), 844. 85 Chen W,Xue S, Hui W, et al. Journal of Materials Science Materials in Electronics, 2010, 21(5), 496. 86 Mahmudi R, Geranmayeh A R, Zahiri B, et al. Journal of Materials Science Materials in Electronics, 2010, 21(1), 58. 87 Wu C M L, Wong Y W. Journal of Materials Science: Materials in Electronics, 2007,18(1-3), 77. 88 Xue P, Xue S B, Shen Y F, et al. Transactions of the China Welding Institution, 2011, 32(8), 53 (in Chinese). 薛鹏, 薛松柏, 沈以赴, 等. 焊接学报, 2011, 32(8), 53. 89 Ye H, Xue S B, Xue P, et al. Transactions of the China Welding Institution, 2012, 33(4), 42 (in Chinese). 叶焕, 薛松柏, 薛鹏, 等. 焊接学报, 2012, 33(4), 42. 90 Ye H, Xue S, Pecht M. Journal of Materials Research, 2012, 27(14), 1887. 91 Ye H, Xue S, Luo J, et al. Materials & Design, 2013, 46(4), 816. 92 Ye H, Xue S, Zhang L, et al. Journal of Alloys and Compounds, 2011, 509(5), 52. 93 Ye H, Xue S, Chen C, et al. Soldering and Surface Mount Technology, 2013, 25(3), 139. 94 Lin H J, Chuang T H. Journal of Electronic Materials, 2010, 39(2), 200. 95 Jain C C, Chen C L, Lai H J, et al. Journal of Materials Engineering & Performance, 2011, 20(6),1043. 96 Xue P, Xue S B, Shen Y F, et al. Journal of Electronic Materials, 2014, 43(9), 3404. 97 Lin Y L, Chang C W, Tsai C M, et al. Journal of Electronic Materials, 2006, 35(5), 1010. 98 Chen C M, Chen S W. Acta Materialia, 2002, 50(9), 2461. 99 Yao J, Wei G Q, Shi Y H. Soldering Technology, 2010, 39(3), 1 (in Chinese). 姚健, 卫国强, 石永华. 焊接技术, 2010, 39(3), 1. 100 Lin K L, Lin G P. In: 2007 Proceedings 57th Electronic Components and Technology Conference. USA, 2007, pp. 1467. 101 Chen C M, Huang C C. Journal of Materials Research, 2008, 23(4), 1051. 102 Kuo S M, Lin K L. Journal of Electronic Materials, 2007, 36(10), 1378. 103 Hung Y M, Chen C M. Journal of Electronic Materials, 2008, 37(6), 887. 104 Chen C M, Hung Y M, Lin C P, et al. Journal of Alloys and Compounds, 2009, 475(1), 238. 105 Huang M L, Zhang Z J, Zhao N, et al. Scripta Materialia, 2013, 68(11), 853. 106 Huang M L, Zhang Z J, Feng X F, et al. Acta Metallurgica Sinica, 2015, 51(1), 93 (in Chinese). 黄明亮, 张志杰, 冯晓飞, 等. 金属学报, 2015, 51(1), 93. 107 Zhang F. Size effect on tensile properties of Cu/Sn-9Zn(SAC305)/Cu solder interconnects under aging and current stressing. Master's Thesis, Dalian University of Technology, China, 2015 (in Chinese). 张飞. 尺寸效应下时效及电迁移对Cu/Sn-9Zn(SAC305)/Cu拉伸性能的影响. 硕士学位论文, 大连理工大学, 2015. 108 Ma H L. Development of new flux used for Sn-9Zn lead free solder. Master's Thesis, Dalian University of Technology, China, 2006 (in Chinese). 马洪列. Sn-9Zn无铅钎料助焊剂的研究. 硕士学位论文, 大连理工大学, 2006. 109 Wu M. Electronic Components and Materials, 2006, 25(9), 43 (in Chinese). 吴敏.电子元件与材料, 2006, 25(9), 43. 110 Zhao Y K. Study of Sn-9Zn lead-free solder suitable flux. Master's Thesis, Harbin University of Science and Technology, China, 2012 (in Chinese). 赵义坤. Sn-9Zn无铅钎料适用助焊剂的研究. 硕士学位论文, 哈尔滨理工大学, 2012. 111 Jin Q J. A study of new flux for Sn-9Zn lead-free electronic solders. Master's Thesis, Nanchang University, China, 2005 (in Chinese). 金泉军. Sn-9Zn无铅电子钎料新型助焊剂研究. 硕士学位论文, 南昌大学, 2005. 112 Han R N, Xue S B, Hu Y H, et al. Transactions of the China Welding Institution, 2012, 33(10), 101 (in Chinese). 韩若男, 薛松柏, 胡玉华, 等. 焊接学报, 2012, 33(10), 101. 113 Liu Y, Ding Y H, Mao Z G, et al. Plating & Finishing, 2017, 39(6), 12 (in Chinese). 刘月, 丁运虎, 毛祖国, 等. 电镀与精饰, 2017, 39(6), 12. 114 Zhang S Y. Electronic Components & Materials, 2007(9), 21 (in Chinese). 章士瀛. 电子元件与材料, 2007(9), 21. 115 Wang Y, Fang Z, Ma N, et al. Journal of Materials Science, 2017, 28(1), 94. 116 Xu D X, Lei Y P, Xia Z D, et al. Electronic Components & Materials, 2005(12), 26 (in Chinese). 徐冬霞, 雷永平, 夏志东, 等. 电子元件与材料, 2005(12), 26. 117 Han R N. Development of special flux matching Sn-Zn lead-free solder for electronic packaging. Master's Thesis, Nanjing University of Aeronautics and Astronautics, China, 2013 (in Chinese). 韩若男. 电子封装用Sn-Zn无铅钎料专用助焊剂研究. 硕士学位论文, 南京航空航天大学, 2013. |
|
|
|