SiC<sub>p</sub>/Al复合材料切削加工中颗粒失效及表面缺陷形成机理仿真研究

doi:10.11896/cldb.21010146

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Abstract In order to reveal the mechanism of SiC particle failure and the effect of particle failure on the microscopic morphological defects of SiC_p/Al composites during cutting, a finite element model of single-particle SiC_p/Al composites was established, and the process of particle failure and surface defect formation under different tool-particle relative positions and cutting speeds were investigated. With the stress field analyzed, particle failure process and tool-particle contact force, it is found that the relative tool-particle position has a significant effect on SiC particle failure, stress field and tool-particle contact force, that there are various forms of particle failure which affects the formation of surface defects on machined surfaces, and that the cutting speed has little influence on the evolution of particle failure and tool-particle contact force. The simulation results show good agreement with the surface morphology obtained from experiments. The various types of particle failure are explained by differences in stress fields and tool-particle contact forces at different tool-particle relative positions.

Key words： finite element simulation SiC_p/Al composites tool-particle relative position particle failure mechanism

Published: 10 July 2022 Online: 2022-07-12

CLC number:

TG501.1

Fund:National Natural Science Foundation of China (51575289, 51705270) and the Natural Science Foundation of Shandong Province (ZR2019PEE028).

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	Articles by authors
	FANG Yuxin
	WANG Youqiang
	ZHANG Ping
	LUO Heng

Cite this article:

FANG Yuxin,WANG Youqiang,ZHANG Ping, et al. Simulation Study on the Mechanism of Particle Failure and Surface Defect Formation in Machining of SiC_p/Al Composites[J]. Materials Reports, 2022, 36(13): 21010146-8.

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http://www.mater-rep.com/EN/10.11896/cldb.21010146 OR http://www.mater-rep.com/EN/Y2022/V36/I13/21010146

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