X80管线钢焊接与焊缝开裂影响因素研究进展

doi:10.11896/cldb.21100169

Abstract
Figure/Table
References
Related Citation (15)

Download:

Full Text ( PDF ) (10597KB)
Export: BibTeX | EndNote (RIS)

Abstract Pipeline construction is constantly developing towards higher strength, higher toughness and larger-diameter in order to improve the economy of oil and gas transportation, to ensure the reliability of the oil and gas transportation pipeline system. X80 is the most widely used high-grade pipeline steels. The safety issues related to the girth welds are receiving more and more attention due to the failure accidents involved girth welds in recent years. Research on the microstructure and properties of X80 pipeline steel welded joints and the causes of joint cracks has also been intensified. This article analyzes the research results about the microstructure and properties of X80 pipeline steel welded joints, summarizes the relevant cracking mechanisms performance methods and preparation process for reference in related research or engineering applications. Girth welds cracking is the results of a combination of factors such as microstructure, stress, and hydrogen. The factors affecting hydrogen-induced cracking and related law can be summarized as follows: (1) heat input affects the quality of the welded joint directly; (2) coarse structure of the heat-affected zone is prone to local softening; (3) X80 pipeline steel has a tendency to crack than X70 great and lower great due to the martensitic in the heat-affected zone, post heat treatment is beneficial to suppress hydrogen-induced cracking; (4) the location of crack nucleation: the interface of inclusions, the interface between ferrite and M-A island and internal of M-A island. We suggest in the paper two countermeasures against hydrogen embrittlement, one is controlling the element composition and content, while the other is applying appropriate welding method & optimizing welding parameters.

Key words： X80 pipeline steels thermo-mechanical controlled processing (TMCP) welding cracking hydrogen embrittlement

Published: 25 January 2022 Online: 2022-01-26

CLC number:

TE832

Fund:Beijing Municipal Science and Technology Project (Z201100004520011), and the National Natural Science Foundation of China (52071012).

	Service
	E-mail this article
	Add to my bookshelf
	Add to citation manager
	E-mail Alert
	RSS
	Articles by authors
	ZHOU Guijuan
	TONG Zhi
	CHEN Xiaohua
	ZHENG Wenyue
	XIONG Daoying
	WANG Yanlin

Cite this article:

ZHOU Guijuan,TONG Zhi,CHEN Xiaohua, et al. A Review on the Welding of X80 Pipeline Steel and Factors Affecting Weld Cracking[J]. Materials Reports, 2022, 36(2): 21100169-9.

URL:

http://www.mater-rep.com/EN/10.11896/cldb.21100169 OR http://www.mater-rep.com/EN/Y2022/V36/I2/21100169

1 Gao H L.Pipeline steel and pipeline pipe, China Petrochemical Press, China, 2012 (in Chinese).
高惠临. 管线钢与管线钢管, 中国石化出版社, 2012.
2 Zhao W. Study on corrosion resistance of X80 pipeline steel and its welded joint. Ph.D. Thesis, Shandong University, China, 2016 (in Chinese).
赵伟. X80管线钢与其焊接接头耐蚀性研究. 博士学位论文, 山东大学, 2016.
3 Sui Y L. Welding technology research for grith of domestic X80 grade line pipe. Ph.D. Thesis, Tianjin University, China, 2008 (in Chinese).
隋永莉. 国产X80管线钢焊接技术研究. 博士学位论文, 天津大学, 2008.
4 Gianetto J A, Fazeli F, Shalchi-Amirkhiz B, et al. In:Proceedings of the 2016 11th International Pipeline Conference. Canada, 2016, 64305.
5 Wang B, Xu Y C, Hu J. et al.Transactions of Indian Institute of Metals, 2018, 71(10), 2517.
6 Li H, Liang J L, Feng Y L, et al.Rare Metals, 2014, 33(4), 493.
7 Aydin H, Nelson T W.Materials Science ＆ Engineering A, 2013, 586, 313.
8 Alizadeh M, Bordbar S.Corrosion Science, 2013, 70, 170.
9 国务院安全委员会.国务院安委会办公室关于贵州省黔西南州晴隆县“7·2”中石油输气管道中石油输气管道燃烧爆炸事故的通报[EB/OL].2017-07-11.http:∥www.chinasafety.gov.cn/awhsy/awhdt/201707/t20170711_213056.shtml.
10 Zhang K, Qiu C L, Zhao Y, et al.Journal of Iron and Steel Research, 2011, 23(3), 23 (in Chinese).
张凯, 邱春林, 赵宇, 等. 钢铁研究学报, 2011, 23(3), 23.
11 Li L F. Effects of vanadium on resistance to hydrogen corrosion and mechanical properties in X80 pipeline steel. Ph.D. Thesis, University of Science and Technology Beijing, China, 2020 (in Chinese).
李龙飞. 钒对X80级管线钢抗氢腐蚀及力学性能影响研究. 博士学位论文, 北京科技大学, 2020.
12 Zou M S. Research on microstructure and corrosion resistance for welding joint of X80 pipeline steel. Ph.D. Thesis, Chang'an University, China, 2016 (in Chinese).
邹明森. X80管线钢焊接接头的微观组织及耐蚀性研究. 博士学位论文, 长安大学, 2016.
13 JFE Steel Corp. WIPO Patent, WO2010090349, 2010
14 Han D, Qi L H, Huo C Y, et al.Petroleum Tubular Goods & Instruments, 2021(7), 55 (in Chinese).
David Han, 齐丽华, 霍春勇, 等. 石油管材与仪器, 2021(7), 55.
15 Li L F, Song B, Cui X K, et al.International Journal of Hydrogen Energy, 2020, 45 (55), 30828.
16 Guo B. Study on TMCP and welding processes of X90 pipeline steel. Ph.D. Thesis, Yanshan University, China, 2017 (in Chinese).
郭斌. X90管线钢TMCP与焊接工艺基础研究, 博士学位论文, 燕山大学, 2017.
17 Sun Y, Cheng Y F.International Journal of Hydrogen Energy, 2021, 4, 115.
18 Ye H Y. Study on smelting and rolling processing for X80 pipeline steel in Shou Qin Co., Ltd. Master's. Thesis, Yanshan University, China, 2015, (in Chinese).
叶洪义. 首秦公司X80管线钢冶炼与轧制工艺研究. 硕士学位论文, 燕山大学, 2015.
19 Zhao W M, Du T H, Li X S, et al. Corrosion Science, 2021, 192, 109797.
20 Arora K S, Pandu S R, Shajan N, et al. International Journal of Pressure Vessels and Piping, 2018, 163, 36.
21 Wang C M, Wu X F, Liu J, et al.Materials Science and Engineering A, 2006, 438, 267.
22 Xiao F R, Liao B, Shan Y Y, et al.Materials Science and Engineering A, 2006, 431(1), 41.
23 Niu J, Qi L H, Liu Y L, et al.Transactions of Nonferrous Metals Society of China, 2009, 19, 573.
24 Chen X W, Liao B, Qiao G Y, et al.Journal of Iron and Steel Research International, 2013, 20(12), 53.
25 Bordbar S, Alizadeh M, Hashemi S H.Materials and Design, 2013, 45, 597.
26 Miao H J, Wang Y, Zeng L.Heat Treatment of Metals, 2012, 37(9), 64 (in Chinese).
苗华军, 王岩, 曾莉. 金属热处理, 2012, 37(9), 64.
27 Chen Y Q, Du Z Y, Xu L H.Transactions of the China Welding Institution, 2010, 31(5), 101 (in Chinese).
陈延清, 杜则裕, 许良红. 焊接学报, 2010, 31(5), 101.
28 Han L, Ren H P, Jin Z L, et al.Heat Treatment of Metals, 2012, 37(7), 86 (in Chinese).
韩乐, 任慧平, 金自力, 等. 金属热处理, 2012, 37(7), 86.
29 API . API SPEC 5L-2015, Specification for Line Pipe, 2015.
30 Liu W C, Li J L, Jiang H Z. Welded Pine and Tube, 2021, 44(1), 48 (in Chinese).
刘炜辰, 李嘉良, 蒋浩泽. 焊管, 2021, 44(1), 48.
31 Tong S, Jia S J, Liu Q Y, et al. Welded Pine and Tube, 2019, 42(9) (in Chinese).
童帅, 贾书君, 刘清友, 等. 焊管, 2019, 42(9), 12.
32 Qi L H, Wang L, Gao X X, et al.Welded Pine and Tube, 2021, 44(8), 1 (in Chinese).
齐丽华, 王磊, 高雄雄, 等. 焊管, 2021, 44(8), 1.
33 Lu Y, Shao Q, Sui Y L, et al.Natural Gas Industry, 2020, 40(9) (in Chinese).
陆阳,邵强,隋永莉,等. 天然气工业, 2020, 40(9), 114.
34 Bi Z Y.Welding technology for line pipe, Petroleum Industry Press, China, 2013 (in Chinese).
毕宗岳. 管线钢管焊接技术, 石油工业出版社, 2013.
35 Park G T, Koh S U, Jung H G, et al.Corrosion Science, 2008, 50, 1865.
36 Bai F, Ding H S, Tong L, et al.Progress in Natural Science: Materials International, 2020, 30, 110.
37 Geng Y F, Yin L M, Wang X J, et al.Welding Technology, 2016, 45(2), 9 (in Chinese).
耿燕飞, 尹立孟, 王学军, 等. 焊接技术, 2016, 45(2), 9.
38 Yao Z X, Wang J Z, Liu C, et al.Hot Working Technology, 2018, 47(15), 18 (in Chinese).
姚宗湘, 王金钊, 刘成, 等. 热加工工艺, 2018, 47(15), 18.
39 Khan W N, Chhibber R.Materials Science & Engineering A, 2021, 803, 140476.
40 Gianetto J A, Bowker J T, Dorling D V, et al. In: Conference Record of the 2004 International Pipeline Conference. Canada, 2004, pp. 1485.
41 SY/T 0452—2012石油天然气金属管道焊接工艺评定, 中国石油天然气集团公司, 2012.
42 Tian W P.Southern Metals, 2020(6), 237 (in Chinese).
田万鹏. 南方金属, 2020(6), 237.
43 Xu X L, Huang J P, Zheng G G, et al.Transactions of the China Welding Institution, 2018, 39(9), 36 (in Chinese).
徐学利, 黄景鹏, 郑梗梗, 等. 焊接学报, 2018, 39(9), 36.
44 Huang S B, Hu Q, Yang M, et al.Heat Treatment of Metals, 2017, 42(1), 55 (in Chinese).
黄少波, 胡强,杨眉,等. 金属热处理, 2017, 42(1), 55
45 Du J, Niu H, Zhang W P, et al.Welding Pipe and Tube, 2019, 42(6), 47 (in Chinese).
杜江, 牛辉, 张万鹏, 等. 焊管, 2019, 42(6), 47.
46 Zhang X Y, Gao H L, Bi Z Y, et al.Journal of Materials Engineering, 2010(9), 66 (in Chinese).
张骁勇,高惠临,毕宗岳,等. 材料工程, 2010(9), 66.
47 Zhao H B, Bi Z Y, Niu H, et al.Welded Pipe and Tube, 2017, 40(9), 6 (in Chinese).
赵红波, 毕宗岳, 牛辉, 等. 焊管, 2017, 40(9), 6.
48 Moeinifar S, Kokabi A H, Hosseini H R M.Journal of Materials Proce-ssing Technology, 2011, 211(3) 368.
49 Li Y J, Li W S, Xie Q.Transactions of The China Welding Institution, 2010, 31(5), 105 (in Chinese).
李亚娟, 李午申, 谢琦. 焊接学报, 2010, 31(5), 105.
50 Erofeev V, Grebenshchikova O, Troyanovskaya I.Materials Today: Proceedings, 2019, 19(5), 1891.
51 Chen J, Ji F, Liu X B, et al.Oil & Gas Storage and Transportation, 2014, 33(12), 1297 (in Chinese).
陈娟,季峰,刘学彬, 等. 油气储运, 2014, 33(12), 1297.
21100169-852 Song J, Ma X Q, Guo D S.Oil & Gas Storage and Transportation, 2014, 33(4), 385 (in Chinese).
宋静, 马晓强, 郭东升. 油气储运, 2014, 33(4), 385.
53 Meng B, Gu C H, Zhang L, et al.International Journal of Hydrogen Energy, 2017, 42(11), 7404.
54 Btiottet L, Batisse R, Dinechin G D, et al.International Journal of Hydrogen Energy, 2012, 37(11), 9423.
55 Zapffe C A, Sims C E. Transactions of.AIME, 1941, 145(22), 225.
56 Petch N J. Nature, 1952, 169, 842.
57 Pressouyre G M.Metallurgical Transactions A, 1979, 10, 1571.
58 Liu J N, Dong S H, Zhang J, et al.Oil & Gas Storage and Transportation, 2019, 38(8), 870 (in Chinese).
刘冀宁, 董绍华, 张菁, 等. 油气储运, 2019, 38(8), 870.
59 Li S S, Liu M, Zuo X R.Journal of Materials and Metallurgy, 2013, 12(1), 67 (in Chinese).
李树森, 刘敏, 左秀荣. 材料与冶金学报, 2013, 12(1), 67.
60 Yan K J, Hao S Y, Gao H L.Process Equipment & Piping, 2011, 48(3), 57 (in Chinese).
闫凯鹃,郝世英,高惠临. 化工设备与管道. 2011, 48(3), 57.
61 Yin C H, Xue Z K, Yan C.Welded Pipe and Tube, 2010, 33(1), 13 (in Chinese).
尹长华, 薛振奎, 闫臣. 焊管, 2010, 33(1), 13.
62 Kisaka Y, Senior N, Gerlich A P.Metallurgical and Materials Transactions A, 2019, 50(1), 249.
63 Qiao G Y, Guo B F, Chen X W, et al.Heat Treatment of Metals, 2009, 34(12), 32 (in Chinese).
乔桂英,郭宝峰,陈小伟,等. 金属热处理, 2009, 34(12), 32
64 Xu J, Li P P, Fan Y, et al.Transactions of the China Welding Institution, 2017, 38(1), 22 (in Chinese).
徐杰, 李朋朋, 樊宇, 等. 焊接学报, 2017, 38(1), 22.
65 Yan C Y, Yuan Y, Zhang K Z, et al.Transactions of the China Welding Institution, 2019, 40(12), 41 (in Chinese).
严春妍, 元媛, 张可召, 等. 焊接学报, 2019, 40(12), 41.
66 Li Z Y. Study on strength and toughness optimization of X70 and X90 pipeline steels. Ph.D. Thesis, University of Science and Technology Beijing, China, 2021 (in Chinese).
李忠义. X70和X90管线钢强韧性能优化研究. 博士学位论文, 北京科技大学,2021.
67 Shi X B, Yan W, Wang W, et al.Acta Metallurgica Sinica, 2018, 54(10), 1343 (in Chinese).
史显波, 严伟, 王威, 等. 金属学报, 2018, 54(10), 1343.
68 Duan H, Shan Y Y, Yang K, et al.Welding Pipe and Tube, 2021, 44(9), 7 (in Chinese).
段贺, 单以银, 杨柯, 等. 焊管, 2021, 44(9), 7.
69 Beidokhti B, Koukabi A H, Dolati A.Journal of Materials Processing Technology, 2009, 209(8), 4027.
70 Jin T Y,Liu Z Y,Cheng Y F. International Journal of Hydrogen Energy, 2010, 35(15), 8014.
71 Dong C F, Liu Z Y, et al.International Journal of Hydrogen Energy, 2009, 34(24), 9879.
72 Hejazi D, Haq A J, Yazdipour N, et al.Materials Science and Engineering A, 2012, 551, 40.
73 Wang L, Song R B, Wu X L, et al. China Metallurgy, 2012, 22(6), 40 (in Chinese).
王伦, 宋仁伯, 吴新朗, 等. 中国冶金, 2012, 22(6), 40.
74 Zhang W Y.Welding metallurgy, China Machine Press, China, 2012 (in Chinese).
张文钺. 焊接冶金学, 机械工业出版社, 2012.
75 John C L.Welding metallurgy and weldability, China Machine Press, China, 2017 (in Chinese).
John C L. 焊接冶金与焊接性, 机械工业出版社, 2017.
76 Yao C F, Liu W, Li S S, et al.Shanghai Metals, 2014, 36(9), 54 (in Chinese).
姚春发, 刘伟, 李树森, 等. 上海金属, 2014, 36(9), 54.
77 Gyu Tae Park, Sung Ung Koh, Hwan Gyo Jung, et al.Corrosion Science, 2008, 50(7), 1865.
78 Pressouyre G M, Bernstein I M.Metallurgical and Materials Transactions A, 1981, 12(5), 835.
79 Mohtadi-Bonab M, Szpunar J A, Collins L, et al.International Journal of Hydrogen Energy, 2014, 39(11), 6076.
80 Yamasaki S, Takahashi T. Journal of the Iron and Steel Institite of Japan, 1997, 83(7), 454
81 Humphreys A O, LIU D S, Toroghinezhad M R, et al.IS IJ International, 2002, 42, 52.
82 Wang X M, He X L.IS IJ International, 2002, 42, 38.
83 Beidokhti B, Dolati A, Koukabi A H. Materials Science & Engineering A, 2009, 507(1), 167.
84 Khalili Tabas A A, Beidokhti B, Kiani-Rashid A R.International Journal of Hydrogen Energy, 2021, 46(1), 1012.
85 The American Society of Mechanical Engineers. ASME B 31.12-2014, Hydrogen Piping and Pipelines.
86 The American Society of Mechanical Engineers. ASME B 31.8s-2016, Managing System Integrity of Gas pipelines.