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《材料导报》期刊社  2017, Vol. 31 Issue (2): 130-135    https://doi.org/10.11896/j.issn.1005-023X.2017.02.028
  计算模拟 |
复合材料V型构件的固化变形预测及其工装型面设计
王仁宇, 关志东, 王乾, 蒋婷, 黎增山
北京航空航天大学航空科学与工程学院, 北京 100191;
Cure-induced Deformation Prediction and Tool Surface Design for V Profile Composite Part
WANG Renyu, GUAN Zhidong, WANG Qian, JIANG Ting, LI Zengshan
School of Aeronautic Science and Engineering, Beihang University, Beijing 100191;
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摘要 利用固化动力学模型对20 mm厚度和3 mm厚度的ZT7H/5429碳纤维复合材料层合板进行了固化模拟,在固化过程中,20 mm厚度平板出现了温度峰值,中心温度与表面温度差不超过6 ℃,3 mm平板温度分布均匀,温度历程与热压罐工艺温度基本一致。利用简化的温度场和等效热膨胀系数对60°和 90°拐角的 V型基准试件进行了固化变形模拟,并进行了 V型基准试件的固化试验。60°和 90°拐角试件的固化回弹角的模拟值分别为 1.58°和 1.18°,试验测得的回弹角的平均值分别为 1.59°和1.11°。对V 型复合材料蒙皮构件进行了固化变形模拟,并得到了补偿过的工装型面,在该工装上成型的试件与设计形状基本一致。
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王仁宇
关志东
王乾
蒋婷
黎增山
关键词:  树脂基复合材料  热压罐成型  固化变形  有限元  变形补偿    
Abstract: Cure kinetics model was used to simulate the cure process of 20 mm/3 mm thick composite plates. A peak on temperature curves was observed during the cure process of 20 mm plate. The temperature difference between interior and surface was less than 6 ℃, while for 3 mm plate, it kept the same with autoclave temperature and distributed uniformly. Cure-induced deformations of 60°/90° V profile specimens were simulated by applying simplified temperature field and equivalent coefficients of thermal expansion, and 6 V profile specimens (3 samples per type) were cured. The simulation spring-in angles of 60° and 90° specimens were 1.58° and 1.18° respectively which well agreed with the experiment (1.59° and 1.11°). Based on the simulation method, the surface of deformation-compensating tool for a composite skin was acquired. The application of the deformation-compensating tool increased the manufacturing accuracy greatly.
Key words:  polymer-matrix composites    autoclave    cure-induced deformation    finite element method    deformation compensation
               出版日期:  2017-01-25      发布日期:  2018-05-02
ZTFLH:  TB332  
作者简介:  王仁宇:男,1992年生,硕士研究生,研究方向为复合材料固化变形模拟及控制 E-mail:renyuw@buaa.edu.cn 关志东:通讯作者,男,1964年生,博士后,教授,主要研究方向为复合材料结构设计 E-mail:zdguan@buaa.edu.cn
引用本文:    
王仁宇, 关志东, 王乾, 蒋婷, 黎增山. 复合材料V型构件的固化变形预测及其工装型面设计[J]. 《材料导报》期刊社, 2017, 31(2): 130-135.
WANG Renyu, GUAN Zhidong, WANG Qian, JIANG Ting, LI Zengshan. Cure-induced Deformation Prediction and Tool Surface Design for V Profile Composite Part. Materials Reports, 2017, 31(2): 130-135.
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http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.02.028  或          http://www.mater-rep.com/CN/Y2017/V31/I2/130
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