Please wait a minute...
《材料导报》期刊社  2017, Vol. 31 Issue (8): 94-97    https://doi.org/10.11896/j.issn.1005-023X.2017.08.019
  材料研究 |
泡沫铝冶金连接及其界面结构与力学性能研究
单既万1,2, 胡正飞1,2, 王宇1,2, 姚骋1,2, 张振1,2
1 同济大学材料科学与工程学院, 上海 201800;
2 上海市金属功能材料开发应用重点实验室, 上海 201800
Interfacial Characteristics and Mechanical Properties of Aluminum Foam Joined by Different Methods
SHAN Jiwan1,2, HU Zhengfei1,2, WANG Yu1,2, YAO Cheng1,2, ZHANG Zhen1,2
1 School of Material Science and Engineering, Tongji University, Shanghai 201800;
2 Shanghai Key Laboratory for R & D and Application of Metallic Functional Materials, Shanghai 201800
下载:  全 文 ( PDF ) ( 1528KB ) 
输出:  BibTeX | EndNote (RIS)      
摘要 以Zn-10Al合金作为粘结合金,采用功率超声辅助的热浸镀法进行泡沫铝板的冶金连接,采用光学显微镜(OM)和扫描电镜(SEM)观察接头组织及界面结构,采用X射线能谱仪(EDS)测定界面处元素分布,对样品进行拉伸实验和摆锤冲击实验,并与无功率超声辅助样品和胶接样品比较。功率超声辅助冶金接头密实连续,Zn、Al元素相互扩散,在界面处连续分布;无功率超声辅助接头中存在大量气孔等缺陷。功率超声辅助冶金接头的拉伸性能和冲击性能均优于无功率超声辅助接头和胶接接头。在功率超声辅助下进行连接时,其空化作用和声流能较彻底地破除泡沫铝基体表面的氧化膜,同时能够促进组织均匀化、去气除杂,有利于形成良好的冶金结合和致密的冶金接头。
服务
把本文推荐给朋友
加入引用管理器
E-mail Alert
RSS
作者相关文章
单既万
胡正飞
王宇
姚骋
张振
关键词:  泡沫铝  扩散连接  功率超声  界面结构  力学性能    
Abstract: Hot dipping method assisted by ultrasonic vibration was designed to join aluminum foam with Zn-10Al solder. Interfacial microstructure was investigated by OM, SEM and EDS. Standard tensile test and pendulum test were employed to examine the mechanical properties of the joints fabricated by different methods. Joints fabricated with ultrasonic vibration are compact and continuous while other joints fabricated without ultrasonic vibration have severe macro-defects. EDS analysis results show that the primary elements of filler alloy and the foam matrix diffused into each other and distributed continuously across the interface in the joint fabricated with ultrasonic vibration. Compared with joints fabricated without ultrasonic vibration or gluing directly with resin, the joints fabricated with ultrasonic vibration have much higher mechanical properties. It is believed that cavitation effect induced by ultrasonic vibration can remove the oxide film and refine the microstructure, which contributes to sound metallurgical bonding and compact joints.
Key words:  aluminum foam    diffusion bonding    ultrasonic vibration    interfacial structure    mechanical properties
               出版日期:  2017-04-25      发布日期:  2018-05-02
ZTFLH:  TG164.2  
通讯作者:  胡正飞:男,1964年生,博士,教授,博士研究生导师,研究方向为材料及结构的失效分析以及金属复合材料 E-mail:huzhengf@tongji.edu.cn   
作者简介:  单既万:男,1991年生,硕士研究生,研究方向为泡沫铝及其复合材料 E-mail:15800707179@163.com
引用本文:    
单既万, 胡正飞, 王宇, 姚骋, 张振. 泡沫铝冶金连接及其界面结构与力学性能研究[J]. 《材料导报》期刊社, 2017, 31(8): 94-97.
SHAN Jiwan, HU Zhengfei, WANG Yu, YAO Cheng, ZHANG Zhen. Interfacial Characteristics and Mechanical Properties of Aluminum Foam Joined by Different Methods. Materials Reports, 2017, 31(8): 94-97.
链接本文:  
http://www.mater-rep.com/CN/10.11896/j.issn.1005-023X.2017.08.019  或          http://www.mater-rep.com/CN/Y2017/V31/I8/94
1 John Banhart. Manufacture, characterisation and application of cellular metals and metal foams[J]. Prog Mater Sci,2001,46(6):559.
2 Brett Levine. A new era in porous metals: Applications in orthopaedics[J]. Adv Eng Mater,2008,10(9):788.
3 Davies G J, Zhen S. Metallic foams: Their production, properties and applications[J]. J Mater Sci,1983,18(7):1899.
4 Wang Miao, Wang Lucai. Research status and development prospec-ts of aluminum foam and composite structures[J]. Mater Rev:Rev,2015,29(3):81(in Chinese).
王淼, 王录才. 泡沫铝及其复合结构的制备和应用现状[J].材料导报:综述篇,2015,29(3):81.
5 Haferkamp H, Ostendore A, Goede M. Potential of laser welding of metal foams [C] // Cellular Metals and Metal Foaming Technology. Bremen: Verlag MIT Publishing,2001:479.
6 Campana G, Ascari A, Fortunato A. Laser foaming for joining aluminum foam cores inside a hollow profile[J]. Optics Laser Technol,2013,48:331.
7 Cambronero L E G, Canadas I, Ruiz-Román J M, et al. Weld structure of joined aluminium foams with concentrated solar energy[J]. J Mater Process Technol,2014,214(11):2637.
8 Huang Y, Gong J, Lv S, et al. Fluxless soldering with surface abrasion for joining metal foams[J]. Mater Sci Eng A,2012,552:283.
9 Born C, Kuchert H, Wagner G. Ultrasonic torsion welding of sheet metallic materials[J]. Adv Eng Mater,2003,5(11):121.
10 Kitazono K, Kitajima A, Sato E. Solid-state diffusion bonding of closed-cell aluminum foams[J]. Mater Sci Eng A,2002,327:128.
11 Wang H, He S Y, Zhu X M, et al.Interfacial structure and mecha-nical properties of aluminum foam joints fluxless-soldered with Zn-Al-Cu based alloy[J]. Acta Metall Sin,2009,45(6):723(in Chinese).
王辉, 何思渊, 褚旭明, 等. Zn-Al-Cu 基合金无钎剂钎焊泡沫铝的界面结构及力学性能[J]. 金属学报,2009,45(6):723.
12 Wan L Y, Huang Y J, Huang T L, et al. Interfacial behavior and mechanical properties of aluminum foam joint fabricated by surface self-abrasion fluxless soldering[J]. J Alloys Compd,2016,671:346.
13 Fan Y Y, Sun Q J, Yang C L, et al. TIG welding of the stainless steel 304 based on the ultrasonic vibration[J]. Trans China Weld Inst,2009,30(2):91(in Chinese).
范阳阳, 孙清洁, 杨春利, 等. 基于超声振动的304不锈钢TIG焊接[J]. 焊接学报,2009,30(2):91.
14 Xu Z, Yan J, Zhang B, et al. Behaviors of oxide film at the ultrasonic aided interaction interface of Zn-Al alloy and Al2O3p/6061Al composites in air[J]. Mater Sci Eng A,2006,415(1-2):80.
15 Wan L, Huang Y, Lv S, et al. Fabrication and interfacial characte-rization of aluminum foam sandwich via fluxless soldering with surface abrasion[J]. Compos Struct,2015,123:366.
16 Xiao Y, Ji H, Li M, et al. Microstructure and joint properties of ultrasonically brazed Al alloy joints using a Zn-Al hypereutectic filler metal[J]. Mater Des,2013,47:717.
[1] 刘印, 王昌, 于振涛, 盖晋阳, 曾德鹏. 医用镁合金的力学性能研究进展[J]. 材料导报, 2019, 33(z1): 288-292.
[2] 张长亮, 卢一平. 氮元素对Ti2ZrHfV0.5Mo0.2高熵合金组织及力学性能的影响[J]. 材料导报, 2019, 33(z1): 329-331.
[3] 晁代义, 徐仁根, 孙有政, 赵巍, 吕正风, 程仁策, 邵文柱. 850 ℃时效处理对2205双相不锈钢组织与力学性能的影响[J]. 材料导报, 2019, 33(z1): 369-372.
[4] 任秀秀, 朱一举, 赵省向, 韩仲熙, 姚李娜. 四种含能晶体微观力学性能与摩擦性能的关系[J]. 材料导报, 2019, 33(z1): 448-452.
[5] 薛晓武, 王新闻, 刘红波, 卿宁. 水性聚碳酸酯型聚氨酯的制备及性能[J]. 材料导报, 2019, 33(z1): 488-490.
[6] 杨康, 赵为平, 赵立杰, 梁宇, 薛继佳, 梅莉. 固化湿度对复合材料层合板力学性能的影响与分析[J]. 材料导报, 2019, 33(z1): 223-224.
[7] 平学龙, 符寒光, 孙淑婷. 激光熔覆制备硬质颗粒增强镍基合金复合涂层的研究进展[J]. 材料导报, 2019, 33(9): 1535-1540.
[8] 邓云华, 陶军, 马旭颐. TC4钛合金刚性拘束热自压扩散连接接头疲劳性能分析[J]. 材料导报, 2019, 33(9): 1449-1454.
[9] 薛翠真, 申爱琴, 郭寅川. 基于孔结构参数的掺CWCPM混凝土抗压强度预测模型的建立[J]. 材料导报, 2019, 33(8): 1348-1353.
[10] 孙娅, 吴长军, 刘亚, 彭浩平, 苏旭平. 合金元素对CoCrFeNi基高熵合金相组成和力学性能影响的研究现状[J]. 材料导报, 2019, 33(7): 1169-1173.
[11] 李响, 毛萍莉, 王峰, 王志, 刘正, 周乐. 长周期有序堆垛相(LPSO)的研究现状及在镁合金中的作用[J]. 材料导报, 2019, 33(7): 1182-1189.
[12] 郭丽萍, 谌正凯, 陈波, 杨亚男. 生态型高延性水泥基复合材料的可适性设计理论与可靠性验证Ⅰ:可适性设计理论[J]. 材料导报, 2019, 33(5): 744-749.
[13] 赵立臣, 谢宇, 张喆, 王铁宝, 王新, 崔春翔. ZnO纳米棒/多孔锌泡沫的制备及其压缩和抗菌性能[J]. 材料导报, 2019, 33(4): 577-581.
[14] 何秀兰, 杜闫, 巩庆东, 郑威, 柳军旺. 凝胶-发泡法制备多孔Al2O3陶瓷及其力学性能[J]. 材料导报, 2019, 33(4): 607-610.
[15] 董天顺, 郑晓东, 李国禄, 王海斗, 周秀锴, 李亚龙. 大气等离子喷涂Fe基涂层及其氩弧重熔层的组织与力学性能[J]. 材料导报, 2019, 33(4): 678-683.
[1] Bingwei LUO,Dabo LIU,Fei LUO,Ye TIAN,Dongsheng CHEN,Haitao ZHOU. Research on the Two Typical Infrared Detection Materials Serving at Low Temperatures: a Review[J]. Materials Reports, 2018, 32(3): 398 -404 .
[2] Huimin PAN,Jun FU,Qingxin ZHAO. Sulfate Attack Resistance of Concrete Subjected to Disturbance in Hardening Stage[J]. Materials Reports, 2018, 32(2): 282 -287 .
[3] Siyuan ZHOU,Jianfeng JIN,Lu WANG,Jingyi CAO,Peijun YANG. Multiscale Simulation of Geometric Effect on Onset Plasticity of Nano-scale Asperities[J]. Materials Reports, 2018, 32(2): 316 -321 .
[4] Xu LI,Ziru WANG,Li YANG,Zhendong ZHANG,Youting ZHANG,Yifan DU. Synthesis and Performance of Magnetic Oil Absorption Material with Rice Chaff Support[J]. Materials Reports, 2018, 32(2): 219 -222 .
[5] Ninghui LIANG,Peng YANG,Xinrong LIU,Yang ZHONG,Zheqi GUO. A Study on Dynamic Compressive Mechanical Properties of Multi-size Polypropylene Fiber Concrete Under High Strain Rate[J]. Materials Reports, 2018, 32(2): 288 -294 .
[6] XU Zhichao, FENG Zhongxue, SHI Qingnan, YANG Yingxiang, WANG Xiaoqi, QI Huarong. Microstructure of the LPSO Phase in Mg98.5Zn0.5Y1 Alloy Prepared by Directional Solidification and Its Effect on Electromagnetic Shielding Performance[J]. Materials Reports, 2018, 32(6): 865 -869 .
[7] ZHOU Rui, LI Lulu, XIE Dong, ZHANG Jianguo, WU Mengli. A Determining Method of Constitutive Parameters for Metal Powder Compaction Based on Modified Drucker-Prager Cap Model[J]. Materials Reports, 2018, 32(6): 1020 -1025 .
[8] WANG Tong, BAO Yan. Advances on Functional Polyacrylate/Inorganic Nanocomposite Latex for Leather Finishing[J]. Materials Reports, 2017, 31(1): 64 -71 .
[9] HUANG Dajian, MA Zonghong, MA Chenyang, WANG Xinwei. Preparation and Properties of Gelatin/Chitosan Composite Films Enhanced by Chitin Nanofiber[J]. Materials Reports, 2017, 31(8): 21 -24 .
[10] YUAN Xinjian, LI Ci, WANG Haodong, LIANG Xuebo, ZENG Dingding, XIE Chaojie. Effects of Micro-alloying of Chromium and Vanadium on Microstructure and Mechanical Properties of High Carbon Steel[J]. Materials Reports, 2017, 31(8): 76 -81 .
Viewed
Full text


Abstract

Cited
  Shared   
  Discussed